Filled Filler

Weft weft [ME, fi . OE akin to ON veptr weft, OE wefan to weave] (before 12c) (woof, fill, filler yarn) n. In the textile industry, the transverse threads or fibers in a woven fabric those fibers running crosswise to the warp. 

A preaccelerated polyester for highly filled filler paste manufacture. 

Pipe steel and grade Root or stringer Hot pass Hot fill Filler passes Capping... 

Filler particle si2e distribution (psd) and shape affect rheology and loading limits of filled compositions and generally are the primary selection criteria. On a theoretical level the influence of particle si2e is understood by contribution to the total energy of a system (2) which can be expressed on a unit volume basis as ... 

For large amounts of fillers, the maximum theoretical loading with known filler particle size distributions can be estimated. This method (8) assumes efficient packing, ie, the voids between particles are occupied by smaller particles and the voids between the smaller particles are occupied by stiH smaller particles. Thus a very wide filler psd results in a minimum void volume or maximum packing. To get from maximum packing to maximum loading, it is only necessary to express the maximum loading in terms of the minimum amount of binder that fills the interstitial voids and becomes adsorbed on the surface of the filler. 

True Density or Specific Gravity. The average mass per unit volume of the individual particles is called the tme density or specific gravity. This property is most important when volume or mass of the filled composition is a key performance variable. The tme density of fillers composed of relatively large, nonporous, spherical particles is usually determined by a simple Hquid displacement method. Finely divided, porous, or irregular fillers should be measured using a gas pycnometer to assure that all pores, cracks, and crevices are penetrated. 

Optical. The optical properties of fillers and the influence that fillers have on the optical properties of filled systems are often misunderstood. The key parameters in understanding the optical properties of fillers themselves are filler psd, color, and index of refraction. These characteristics influence the optical properties of filled composition, such as color, brightness, opacity, hiding power, and gloss. 

Resin Viscosity. The flow properties of uncured compounded plastics is affected by the particle loading, shape, and degree of dispersion. Flow decreases with increased sphericity and degree of dispersion, but increases with increased loading. Fillers with active surfaces can provide thixotropy to filled materials by forming internal network stmctures which hold the polymers at low stress. 

Fire Resista.nce. Many fillers, particularly inorganic oxides, are noncombustible and provide a measure of passive fire resistance to filled plastics by reducing the volume of combustible matter in the filled composition. Depending on their density, they may also serve as insulation. 

Electrical Resistance—Conductivity. Most fillers are composed of nonconducting substances that should, therefore, provide electrical resistance properties comparable to the plastics in which they are used. However, some fillers contain adsorbed water or other conductive species that can gready reduce their electrical resistance. Standard tests for electrical resistance of filled plastics include dielectric strength, dielectric constant, arc resistance, and d-c resistance. 

Filled Resins. EiEers such as glass fibers, graphite, asbestos, or powered metals are compounded into all three types of PTEE. Compounding is achieved by intimate mixing. Coagulation of the polymer with a filler produces a filled fine powder. 

Static friction decreases with an increase in load, and the static coefficient of friction is lower than the dynamic coefficient. The tendency to creep must be considered carefliUy in FEP products designed for service under continuous stresses. Creep can be minimized by suitable fillers. Fillets are also used to improve wear resistance and stiffness. Compositions such as 30% bronze-fiUed FEP, 20% graphite-filled FEP, and 10% glass-fiber-filled FEP offer high PV values ( 400(kPa-m)/s) and are suitable for beatings. 

Although it would be desirable to recycle laminate scrap, this has been difficult because of its thermoset nature. However, a 1993 patent (18) suggested a means whereby scrap consisting of cellulose, thermoset resins, and partially reacted resins can be ground to a powder which is used as a filler in a thermoplastic resin. The filled thermoplastic resin is then used for mol ding of various articles. 

Fillers. Micronized carbonate whiting is the preferred mineral fill for putty and caulking compounds based on linseed oil or plastic, and vinyl-based floor coverings. It comprises 20—60% of the raw material mix (see Fillers). 

Synthetic Marble. Synthetic marble-like resin products are prepared by casting or molding a highly filled monomer mixture or monomer—polymer symp. When only one smooth surface is required, a continuous casting process using only one endless stainless steel belt can be used (52,53). Typically on the order of 60 wt % inorganic filler is used. The inorganic fillers, such as aluminum hydroxide, calcium carbonate, etc, are selected on the basis of cost, and such properties as the translucence, chemical and water resistance, and ease of subsequent fabrication (54,55). 

Though functionally and chemically similar, fillers and pigments ate distinguished from one another in that fillers are added at the wet end of the paper machine, and serve to fill the sheet pigments are added at the size press and serve to alter the surface of the sheet. The most common fillers are mineral pigments, eg, clay, titanium dioxide [13463-67-7] calcium carbonate, siUca [7631-86-9], hydrated alumina [21645-51 -2], and talc [14807-96-6]. 

Resins filled with ground limestone to levels of 80% by weight are useful in soHd cast products. The fillers reduce sensitivity to brittle fracture and improve modulus, but have Httle effect on general strength properties (Table 8). 

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