Ester emulsion polymerization

Some Aspects of Vinyl Ester Emulsion Polymerization... 

Emulsion Polymerization. Emulsion polymerization is the most important industrial method for the preparation of acryhc polymers. The principal markets for aqueous dispersion polymers made by emulsion polymerization of acryhc esters are the paint, paper, adhesives, textile, floor pohsh, and leather industries, where they are used principally as coatings or binders. Copolymers of either ethyl acrylate or butyl acrylate with methyl methacrylate are most common. 

Almost all synthetic binders are prepared by an emulsion polymerization process and are suppHed as latexes which consist of 48—52 wt % polymer dispersed in water (101). The largest-volume binder is styrene—butadiene copolymer [9003-55-8] (SBR) latex. Most SBRlatexes are carboxylated, ie, they contain copolymerized acidic monomers. Other latex binders are based on poly(vinyl acetate) [9003-20-7] and on polymers of acrylate esters. Poly(vinyl alcohol) is a water-soluble, synthetic biader which is prepared by the hydrolysis of poly(viayl acetate) (see Latex technology Vinyl polymers). 

Sodium fatty acid ester sulfonates are known to be highly attractive as surfactants. These have good wetting abiHty and exceUent calcium ion stabiHty as weU as high detergency without phosphates, and are used in powders or Hquids. They can also be used in the textile industry, emulsion polymerization, cosmetics, and metal surface fields. Moreover, they are attractive because they are produced from renewable natural resources and their biodegradabiHty is almost as good as alkyl sulfates (134—137). 

Random copolymers of vinyl chloride and other monomers are important commercially. Most of these materials are produced by suspension or emulsion polymerization using free-radical initiators. Important producers for vinyl chloride—vinyUdene chloride copolymers include Borden, Inc. and Dow. These copolymers are used in specialized coatings appHcations because of their enhanced solubiUty and as extender resins in plastisols where rapid fusion is required (72). Another important class of materials are the vinyl chloride—vinyl acetate copolymers. Principal producers include Borden Chemicals Plastics, B. F. Goodrich Chemical, and Union Carbide. The copolymerization of vinyl chloride with vinyl acetate yields a material with improved processabihty compared with vinyl chloride homopolymer. However, the physical and chemical properties of the copolymers are different from those of the homopolymer PVC. Generally, as the vinyl acetate content increases, the resin solubiUty in ketone and ester solvents and its susceptibiUty to chemical attack increase, the resin viscosity and heat distortion temperature decrease, and the tensile strength and flexibiUty increase slightly. 

There are some applications for a-sulfo fatty acid esters in the production and processing of synthetic materials or natural rubber. Emulsifiers are needed for the emulsion polymerization, antistatic agents improve the properties of polymers, and wetting agents are needed as parting components for elastomers. 

Benzyldimethyldodecylammonium hydroxide (BDDOH), in emulsion polymerization of siloxanes, 22 561 Benzyl formate, physical properties, 6 292t Benzylic carboxylic esters, cleavage of,... 

See also Methacrylate monomers polymerization data for, 16 279t Methacrylic ester polymers, 16 271-298. See also Methacrylate monomers Methacrylic esters analytical test methods and specifications for, 16 291-293 bulk polymerization of, 16 281-282 chemical properties of, 16 276-277 electrical properties of, 16 276 emulsion polymerization of, 16 285-288 glass transition temperature of, 16 273-274... 

Finally, addition polymerization of suitably substituted furans allows incorporation of the furan nucleus into heterocyclic polymers (77MH1102). 2-Vinylfuran apparently exhibits free radical polymerizability comparable with that of styrene, although rates, yields and degrees of polymerization are low under all conditions except for emulsion polymerization. Cationic polymerization is quite facile and leads not only to the poly(vinylfuran) structure (59), as found in free radically produced polymers, but also to structures such as (60) and (61) in which the furan nucleus has become involved. Furfuryl acrylate and methacrylate undergo free radical polymerization in the manner characteristic of other acrylic esters. 

Initiators -for acrylamide [ACRYLAMIDE POLYMERS] (Vol 1) -anionic initiators [INITIATORS - ANIONIC INITIATORS] (Voll4) -cationic initiators [INITIATORS - CATIONIC INITIATORS] (Vol 14) -in emulsion polymerization [LATEX TECHNOLOGY] (Vol 15) -for fluorocarbon elastomers [ELASTOMERS, SYNTHETIC - FLUOROCARBON ELASTOMERS] (Vol 8) -Free-radical initiators [INITIATORS - FREE-RADICAL INITIATORS] (Voll4) -organohthium compounds as [LITHIUM AND LITHIUM COMPOUNDS] (Vol 15) -peroxides as [PEROXIDES AND PEROXIDE COMPOUNDS - INORGANIC PEROXIDES] (Vol 18) -for propylene oxide [PROPYLENE OXIDE] (Vol 20) -for PUR polyols [POLYETHERS - PROPYLENE OXIDE POLYMERS] (Vol 19) -of suspension polymerization [ACRYLIC ESTER POLYMERS - SURVEY] (Vol 1)... 

Acrylics. There are two principal classes of acrylic sealants latex acrylics and solvent-release actylics. High molecular weight latex acrylic polymers are prepared by emulsion polymerization of alkyl esters of acrylic acid, The emulsion polymers are compounded inlo sealants by adding fillers, plasticizers, freeze-thaw stabilizers, thickeners, and adhesion promoters. As is true of the silicone lalex sealants, die acrylic latex sealants are easy to apply and clean with water. 

Core-shell rubber (CSR) particles are prepared by emulsion polymerization, and typically exhibit two or more alternating rubbery and glassy spherical layers (Lovell 1996 Chapter 8). These core-shell particles are widely used in thermoplastics, especially in acrylic materials (Lovell, 1996), and have also been used to modify thermosets, such as epoxies, cyanates, vinyl ester resins, etc. (Becu et al., 1995). 

The formation of coagulum is observed in all types of emulsion polymers (i) synthetic rubber latexes such as butadiene-styrene, acrylonitrile-butadiene, and butadiene-styrene-vinyl pyridine copolymers as well as polybutadiene, polychloroprene, and polyisoprene (ii) coatings latexes such as styrene-butadiene, acrylate ester, vinyl acetate, vinyl chloride, and ethylene copolymers (iii) plastisol resins such as polyvinyl chloride (iv) specialty latexes such as polyethylene, polytetrafluoroethylene, and other fluorinated polymers (v) inverse latexes of polyacrylamide and other water-soluble polymers prepared by inverse emulsion polymerization. There are no major latex classes produced by emulsion polymerization that are completely free of coagulum formation during or after polymerization. 

Synthesis. A series of latexes was prepared by semicontinuous emulsion polymerization of methyl methacrylate. A dialkyl ester of sodium sulfosuccinic acid surfactant yielded the narrow particle size distribution required. An ammonium persulfate/sodium metabisulfate/ferrous sulfate initiator system was used. The initiator was fed over the polymerization time, allowing better control of the polymerization rate. For the smaller size latexes (200 to 450 nm), a seed latex was prepared in situ by polymerizing 10% of the monomer in the presence of the ammonium persulfate. Particle size was adjusted by varying the level of surfactant during the heel reaction. As the exotherm of this reaction subsided, the monomer and the sodium metabisulfate/ferrous sulfate feeds were started and continued over approximately one hour. The... 

Most of the reactive surfactants used for emulsion polymerization have the reactive group at the end of the hydrophobic moiety of the molecule, on the assumption that the polymerization process takes place in the latex particle. Work of Ferguson et al. [14] shows indeed a lower stability of lattices produced with Surfmers with an acrylate group attached to the end of the hydrophilic chain than those produced with the equivalent terminated with an ethyl ester group. 

Abstract Porous copolymers have been prepared by suspension-emulsion polymerization of divinylbenzene with styrene or some methacrylic monomers di(methacryloyloxymethyl)naphthalene, methacrylic ester of p,p -dihydroxy-diphenylpropane diglycidyl ether, and dimethacrylglycolethylene in the presence and absence of chemically modified fillers (fumed silicas with grafted methyl and silicon hydride groups). The results of investigations of the unfilled and filled polymeric systems by IR and 13C NMR spectroscopies combined with AFM are presented. 

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