Epoxy-Polycarbonate Adhesive

Adhesives for bonding Pis include epoxy, polycarbonate copolymer that includes reacted resorcinol, siloxane, and bisphenol-A. A NASA study has evaluated six adhesives for this purpose [38—40]. 

Epoxy/polycarbonate double cantilever beam adhesive joint system. 

Although the work of adhesion for an epoxy/polycarbonate joint Immersed in water is 29 mj m , the fracture surface energy for such... 

Epoxy resins for printed circuits, castings, rocket motor casings, coatings, and adhesives are almost all made from bisphenol A. Polycarbonates based on bisphenol A are used in glazing applications such as aircraft windows, school windows, and other areas where a combination of toughness and high clarity are required. 

Condensation polymers, which are also known as step growth polymers, are historically the oldest class of common synthetic polymers. Although superseded in terms of gross output by addition polymers, condensation polymers are still commonly used in a wide variety of applications examples include polyamides (nylons), polycarbonates, polyurethanes, and epoxy adhesives. Figure 1.9 outlines the basic reaction scheme for condensation polymerization. One or more different monomers can be incorporated into a condensation polymer. 

Soesatyo B, Blicblau AS, Siores E. Effects of microwave curing carbon doped epoxy adhesive-polycarbonate joints, nternational Journal of Adhesion and Adhesives. 2000 20(6) 489-95. 

Phenol is also used to manufacture several important monomers. Bisphenol A, a phenol derivative, is used to make very strong polycarbonate plastics and epoxy resins (the kind you buy in two tubes and mix to make glue). Ocher applications of epoxy resins include paints, fiberglass binder, and construction adhesives. 

The major uses of BPA are in the production of polycarbonate resins (63%) and epoxy resins (27%). Polycarbonates have major outlets in automotive parts, compact discs, eyeglasses, and sheet and glazing applications, and have caused bisphenol A consumption to more than double during the past decade. Epoxy resins are two-component adhesives for very strong bonding. Miscellaneous uses include flame retardants (mostly tetrabromobisphenol A) and other polymer manufacture. Polycarbonate grade bisphenol A is >99% p,p isomer. The epoxy grade is 95% p,p. The p,p and o,p isomers can be separated by a combination of distillation and crystallization. 

Much attention has been paid to the synthesis of fluorine-containing condensation polymers because of their unique properties (43) and different classes of polymers including polyethers, polyesters, polycarbonates, polyamides, polyurethanes, polyimides, polybenzimidazoles, and epoxy prepolymers containing pendent or backbone-incorporated bis-trifluoromethyl groups have been developed. These polymers exhibit promise as film formers, gas separation membranes, seals, soluble polymers, coatings, adhesives, and in other high temperature applications (103,104). Such polymers show increased solubility, glass-transition temperature, flame resistance, thermal stability, oxidation and environmental stability, decreased color, crystallinity, dielectric constant, and water absorption. 

Soesatyo, B., et al., Effect of Microwave Curing Carbon Doped Epoxy Adhesive-Polycarbonate Joints, International Journal of Adhesion and Adhesives, vol. 20, no. 6, 2000, pp. 489—495. 

This is a huge general category of materials, which includes both thermoplastics and thermosetting polymers. Tabular data on the corrosion resistance of these materials in a wide range of environments are available from a variety of sources. Commonly used materials of construction in the CPI include polyvinyl chloride (PVC and CPVC), polyethylene, polypropylene, polystyrene, polycarbonate, polytetrafluoroethylene (PTFE), fiberglass composite materials, and a variety of epoxies used for coatings or adhesives. 

Polycarbonate Conventional adhesives recommended include epoxies, modified epoxies, polyurethanes, acrylics, RTV silicones, cyanoacrylates, one-part elastomers, some epoxy-polyamides, and hot melts (13). 

Tetrabromobisphenol A (TBBPA) is primarily used as a reactive flame retardant in epoxy resin circuit boards. Both hydroxyl groups on TBBPA can be reacted with epichlorohydrin under basic conditions to form the diglycidyl ether, which is widely used in epoxy resin formulations. TBBPA is also used in polycarbonate and ether polyester resins and is used as a chemical intermediate for the synthesis of tetrabromobisphenol A allyl ether, -bis(2-hydroxyethyl ether), -carbonate oligomer, and -diglycidyl ether. TBBA is also used as a flame retardant in plastics, paper, and textiles, and as a plasticizer in adhesives and coatings. 

The most important inference is that Chemisorption is a direct response to carboxyl group concentration indicated by the XPS photopeak component at 288.7 eV. It seems likely that weak add functionality is of minor import to applications for surface treatments, while interfacial phenomena such as practical adhesion may be sensitive to small concentrations of very high site energies. Interphase modification in epoxy resins, for example, can occur by direct reaction of epoxide groups with surface carboxyls (17), or by accelerated cure chemistry near the surface (39). Carboxyl groups on carbon surfaces may interact with basic moieties in polymers such as polycarbonate or poly(ethylene)oxide (40=42), or promote interfacial crystallinity that improves impact strength and other aspects of composite performance (43, M)-... 

Bisphenol A is used as a raw material to make polycarbonate and epoxy adhesives and can coatings. It is also used in flame-retardants, in unsaturated polyesters and in polyacrylate resins. Many foodstuff containers are made of these resins, including containers for oven and microwave cooking. Recent studies have shown that bisphenol type compounds have both mutagenic and cytotoxic properties [84]. Nerin et al. developed a fast screening method based on SPME and HPLC with fluorescence detection suitable for the analysis of several bisphenol derivatives and their degradation products in aqueous canned foods such as tuna, olives and corn [85]. The best results were obtained with carbowax and PDMS/DVB fibers. The detection limits were between 0.7 and 2.4ngmL while RSDs were between 14 and 32%. After the extraction parameters were optimized, the method was applied to... 

When polymers slide on machined metal surfaces, it is quite possible that steady-state wear Involves a combination of abrasive, fatigue, and adhesive wear mechanisms. To study fatigue wear, it would be desirable to minimize the contributions of the abrasive and adhesive wear modes. In this paper, the following polymers polycarbonate, polyvinyl chloride, ultra-high molecular weight polyethylene, siloxane modified epoxies, and polylmldes are tested in experiments in which the fatigue wear mode is predominant. 

For bonding molded parts of polycarbonate to other plastics, glass, wood, aluminum, brass, steel, and other materials, a wide variety of adhesives can be used. Generally, the best results are obtained with solventless materials, such as epoxies and urethanes. 

Hydroxypropyl methacrylate Jsodecyl methacrylate Jsooctyl 3-mercaptopropionate t-Octyl mercaptan Polybutene Polycarbonate Zinc methacrylate polymer modifier, acrylic elastomers Allyl methacrylate polymer modifier, adhesives Allyl methacrylate Cyclohexyl methacrylate polymer modifier, anaerobic adhesives Cyclohexyl methacrylate polymer modifier, epoxies Aminoethylaminopropylmethylsiloxane/dimeth yisiloxane copolymer ... 

What is BPA and what is it used for BPA is a precursor of resistant polycarbonate and epoxy plastics. It was first synthesized in 1888 (Fig. 4.26). Commercial use of BPA began when epoxy resins were developed in the 1950s. Epoxy resins are used as protective covering layers on metals (food cans, pipelines), dental adhesives, DVDs, cell phones, contact lenses, car parts, and sports equipment. In shopping receipts, BPA is a slightly acidic activator that causes color change when pressure or heat is applied. Because of its widespread use, BPA is produced on a vast scale, 5.4 million t a year. 

Polycarbonate urethane, epoxy, rubber-based adhesives. 

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