Epoxy prepolymer

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A large exothermal effect resulting from chemical reactions is typical of these processes. When using oligomeric initial components, for example, formulations based on urethane prepolymers, epoxy resins, and lactams, self-heating may cause thermal decomposition. For this reason the correct choice of the initial solidification temperature is very important. 

Rubber toughened epoxy resins are the well known examples of impact modified thermosets utilizing reactive rubbery prepolymers. Epoxy resins can be toughened or flexibilized by any one of the following types of oligomeric reactive elastomers ... 

This is a low viscosity liquid, which dissolves many amorphous plastic resins, with high TgS enabling their ready incorporation into hot melt systems. It is compatible with cyanate ester prepolymers, epoxy resins and bismaleimides. 

Elastomer-modified epoxy resins are used in composites and structural adhesives, coatings, and electronic applications. Similar approach to toughen epoxy vinyl esters using other elastomeric materials has been reported (204). Other elastomer-modified epoxies include epoxy-terminated urethane prepolymers, epoxy-terminated polysulfide, epoxy-acrylated urethane, and epoxidized polybutadiene. Preformed dispersions of epoxy-insoluble elastomers have been developed and reported to achieve toughening without Tg reduction (205,206). 

The polyaddition reaction is influenced by the stmcture and functionaHty of the monomers, including the location of substituents in proximity to the reactive isocyanate group (steric hindrance) and the nature of the hydroxyl group (primary or secondary). Impurities also influence the reactivity of the system for example, acid impurities in PMDI require partial neutralization or larger amounts of the basic catalysts. The acidity in PMDI can be reduced by heat or epoxy treatment, which is best conducted in the plant. Addition of small amounts of carboxyHc acid chlorides lowers the reactivity of PMDI or stabilizes isocyanate terrninated prepolymers. 

Polyurethane sealant formulations use TDI or MDI prepolymers made from polyether polyols. The sealants contain 30—50% of the prepolymer the remainder consists of pigments, fiUers, plastici2ers, adhesion promoters, and other additives. The curing of the sealant is conducted with atmospheric moisture. One-component windshield sealants utili2e diethyl malonate-blocked MDI prepolymers (46). Several polyurethane hybrid systems, containing epoxies, siUcones, or polysulfide, are also used. 

Heat-resistant resin compositions based on bismaleknide—epoxy blends are achieved by reaction of a BMI—y -aminophenol [591-27-5] (1 1) adduct with epoxy. This prepolymer is fully cured with an imida2ole catalyst (54). Blends of hydroxy-terminated BMI—aminophenol adducts can easily be B-staged, that is, prepolymerked, and subsequendy ground to provide a powder that can be molded by the appHcation of heat and pressure. 

The isocyanate group is more reactive than the epoxy group in that it will react at room temperature with water and hydroxyl groups as well as with amine groups. However, the latter reaction is too fast to be practicable so the standard two-pack coatings are based on isocyanate and polyhydroxyl prepolymers such as hydroxyl terminated polyesters or polyethers as in the last example given in the section on epoxy resins. 

Few non.chemists know exactly what an epoxide is. but practically everyone has used an "epoxy glue for household repairs or an epoxy resin for a protective coating. Epoxy resins and adhesives generally consist of two components that are mixed just prior to use. One component is a liquid "prepolymer/ and the second is a "curing agent" that reacts with the prepolymer and causes it to solidify. 

Epoxy adhesives are prepared in two steps. S -2 reaction of the disodium salt of bisphenol A with cpichlorohydrin forms a "prepolymer," which is then "cured" by treatment with a triaminc such as I-I2NCH2CH2NHCH2CH2NEI2-... 

Apicella, A., Nicolais, L., Carfagna, C., de Notaristefani, C., Voto, C. 27th National SAMPE Meet., San Diego, 1982, The Effect of the Prepolymer Composition on The Environmental Ageing of Epoxy Based Resins ... 

On the whole, curing procedures appear a promising way to obtain very stable polymer films. Thus, the structure of already mentioned polylysine has been revised as a block polymer involving either the a or e amino groups of lysine Vitamin Bj2 modified carbon electrodes were prepared by thermal curing of a mixture of a diamino functionalized derivative 5 and an epoxy prepolymer 6 of the araldite... 

An epoxy resin made by thermal curing of an araldite prepolymer with the 3,5-diaminophenylester of a peripherically modified vitamin as hardener on carbon... 

As is usually characteristic of crosslinked polymers of commercial importance, epoxy resins are prepared in two stages, with the initial reaction leading to a linear prepolymer and the subsequent reaction introducing the crosslinks between the molecules. The prepolymers from which epoxy resins are prepared are diglycidyl ethers with the structure shown in Figure 4.2. 

Applications Van der Maeden et al. [646] first used GE-HPLC for the qualitative and quantitative analysis of oligomeric mixtures, such as low-MW resins (epoxy up to 16-mer, o-cresol novolak up to 16-mer, p-cresol novolak up to 13-mer), prepolymers (poly-(2,6-diphenyl-p-phenylene oxide) up to 20-mer), PET (up to 14-mer) and ethoxylated octaphenol surfactants (up to 19-mer). In many GE-HPLC separations of oligomeric mixtures, a compromise has to be found between sample loading, injection volume and compatibility of the sample solvent and the initial phase system. Therefore,... 

Note 2 The term is sometimes used not only for prepolymers of thermosets, but also for cured thermosets (e.g., epoxy resins, phenolic resins). Use of the term for cured thermosets is strongly discouraged. 

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