Epoxy corrosion-resistance

EPON Resin 876-QX-50 epoxy, corrosion-resistance coatings D.E.R. 661... 

Ceriirm-based eCoat and praseodymimn-based epoxy corrosion resistant polymer coatings will be rrsed to provide example systems of rare earth-based systems that are able to meet the requirements of advanced corrosion coatings for industrial use. 

Liquids. Approximately 170,000 railroad tank cars are used in the United States. The interior surfaces of these cars are tailored to carry a wide variety of products and are constmcted of steel which is either unlined or lined with materials to enhance the chemical compatibiUty with a specific product these lining materials include synthetic mbber, phenoHc or modified epoxy resins, or corrosion-resistant materials such as aluminum, nickel-bearing steel, or stainless steel. 

Vitahium FHS ahoy is a cobalt—chromium—molybdenum ahoy having a high modulus of elasticity. This ahoy is also a preferred material. When combiaed with a properly designed stem, the properties of this ahoy provide protection for the cement mantle by decreasing proximal cement stress. This ahoy also exhibits high yields and tensile strength, is corrosion resistant, and biocompatible. Composites used ia orthopedics include carbon—carbon, carbon—epoxy, hydroxyapatite, ceramics, etc. 

Epoxies. The unique chemical and physical properties such as excellent chemical and corrosion resistances, electrical and physical properties, excellent adhesion, thermal insulation, low shrinkage, and reasonable material cost have made epoxy resins (qv) very attractive in electronic apphcations. 

The thermal stabiUty of epoxy phenol—novolak resins is useful in adhesives, stmctural and electrical laminates, coatings, castings, and encapsulations for elevated temperature service (Table 3). Filament-wound pipe and storage tanks, liners for pumps and other chemical process equipment, and corrosion-resistant coatings are typical appHcations using the chemically resistant properties of epoxy novolak resins. 

To improve the weatherabUity of epoxies, which normally chalk and yeUow, epoxy—polyester aUoys or hybrids are used. These powders with improved overbake resistance cure at temperatures as low as 130°C. They have film flexibiHty similar to epoxy resins, but their hardness is slightly decreased. Corrosion resistance is equivalent to epoxy powders in most cases, although solvent and alkaH resistance is inferior. 

Epoxy resin cements are specifically intended for resistance to caustic alkalis and organic solvents, but they also have fair acid resistance. They have excellent bond strength to other materials including ceramic and concrete. The corrosion resistances of the cements described above are given in Table 3.40. 

Powder polyesters These are similar to powder epoxies but with superior resistance to weathering and less chemical and corrosion resistance. They are used mainly for outdoors-decorative use on equipment, etc. 

In general, the requirements of heat resistance limit film thickness and therefore corrosion resistance. This is a particular problem when surfaces fluctuate between hot and cold. Coatings should be selected carefully, depending on the exact maximum temperature that will be experienced. Wherever possible, conventional materials should be used. The majority of air-oxidation coatings will be satisfactory up to 95°C and epoxies up to 175°C continuous dry heat. 

Galvanised steel provides increased corrosion resistance in carbonated concrete. In concrete with more than 0.4% chloride ion with respect to the cement content, there is an increased risk of corrosion and at high chloride contents the rate of corrosion approaches that of plain carbon steel. In test conditions the rate of corrosion is greater in the presence of sodium chloride than calcium chloride. Fusion-bonded epoxy-coated steel performs well in chloride-contaminated concrete up to about 3.9% chloride ion in content. 

Assuming maximum corrosion resistance is required, then an anticorrosive primer will be needed, with best protection coming from a crosslinked epoxy stoving primer. Most other properties are dominated by the finish, which will be based on a high molecular weight-polymer, either linear or (more usually) crosslinked. The precise selection of the polymer depends on the balance of properties required, but will be constrained by the type and rate of curing necessary. 

The evaluation of the components of the tinplate container showed that the preferred enamel for irradiation processing was the epoxy phenolic the preferred end-sealing compound was the blend of cured and uncured isobutylene—isoprene copolymer. Component testing of tinplate and solder for possible changes in mechanical properties, microstructure, and corrosion resistance indicated that the radiation caused... 

Epoxy resins are widely used in high-strength adhesives, corrosion-resistant coatings, and corrosion-resistant pipes and tanks. The simplest starting material for these thermoset polymers is made from phenol, acetone (to bisphenol A), and epichlorohydrin. 

Corrosion-resistant cements have been developed for use in wells used to inject supercritical carbon dioxide for enhanced oil recovery (32). These are based on Portland cement and high levels (as much as 40% wt.) of additives such as fly ash. Epoxy resins have been successfully used as cements in corrosive environments... 

Microgels have been prepared from epoxy resins which were intramolecular-ly crosslinked by a polyalkylene polyamine/polycarboxylic acid for flexible, corrosion resistant coatings [354]. 

Bisphenols is a broad term that includes many chemicals with the common chemical structure of two phenolic rings joined together by a bridging carbon. Bisphenol A is a monomer widely used in the manufacture of epoxy and phenolic resins, polycarbonates, polyacrylates and corrosion-resistant unsaturated polyester-styrene resins. It can be found in a diverse range of products, including the interior coatings of food cans and filters, water containers, dental composites and sealants. [4]. BPA and BP-5 were selected for testing by the whole... 

Uses Solvent for dyes and resins preparation of furfuryl esters furan polymers solvent for textile printing manufacturing wetting agents and resins penetrant flavoring corrosion-resistant sealants and cements viscosity reducer for viscous epoxy resins. 

Fiberglass reinforced plastic (FRP) is used in composite systems. It is particularly important in the process industry because of its corrosion resistance and light weight. The epoxy resin in the FRP matrix begins to melt at approximately 150°C (302°F). This may be used as a first-order failure criterion. Failure of empty 5-mm thick FRP pipes in 2-6 minutes has been reported (SINTEF,... 

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