Cross-links chemical

Two-Stage Resins. The ratio of formaldehyde to phenol is low enough to prevent the thermosetting reaction from occurring during manufacture of the resin. At this point the resin is termed novolac resin. Subsequently, hexamethylenetetramine is incorporated into the material to act as a source of chemical cross-links during the molding operation (and conversion to the thermoset or cured state). 

Polyolefins. In these thermoplastic elastomers the hard component is a crystalline polyolefin, such as polyethylene or polypropylene, and the soft portion is composed of ethylene-propylene rubber. Attractive forces between the rubber and resin phases serve as labile cross-links. Some contain a chemically cross-linked rubber phase that imparts a higher degree of elasticity. 

The three levels of structure listed above are also useful categories for describing nonprotein polymers. Thus details of the microstructure of a chain is a description of the primary structure. The overall shape assumed by an individual molecule as a result of the rotation around individual bonds is the secondary structure. Structures that are locked in by chemical cross-links are tertiary structures. 

No polymer is ever 100% crystalline at best, patches of crystallinity are present in an otherwise amorphous matrix. In some ways, the presence of these domains of crystallinity is equivalent to cross-links, since different chains loop in and out of the same crystal. Although there are similarities in the mechanical behavior of chemically cross-linked and partially crystalline polymers, a significant difference is that the former are irreversibly bonded while the latter are reversible through changes of temperature. Materials in which chemical cross-linking is responsible for the mechanical properties are called thermosetting those in which this kind of physical cross-linking operates, thermoplastic. 

Rocket Propellants. SoHd rocket propellants are mostly based on chemically cross-linked polymeric elastomers to provide the mechanical properties required in launchings and the environmental conditions experienced in storage, shipment, and handling (see Elastomers, synthetic). Double-and triple-based nitrocellulose propellants are also employed as rocket propellants. 

Cross-linking of polyethylene can be accomphshed either chemically or by high energy radiation. Radiation cross-linking is usually accomphshed by x-rays (44) or electrons (45,46). Chemical cross-linking of polyethylene is accomphshed with dicumyl peroxide (47), d4-tert-huty peroxide (48), or other peroxides. Radiation cross-linking (49) is preferred for thin foams, and chemical cross-linking for the thicker foams. 

Kanegafuchi Chemical of Japan has iatroduced a chemical cross-linking process for produciag PE foams by the bead technique similar to EPS. 

Complex Coacervation. This process occurs ia aqueous media and is used primarily to encapsulate water-iminiscible Hquids or water-iasoluble soHds (7). In the complex coacervation of gelatin with gum arabic (Eig. 2), a water-iasoluble core material is dispersed to a desired drop size ia a warm gelatin solution. After gum arabic and water are added to this emulsion, pH of the aqueous phase is typically adjusted to pH 4.0—4.5. This causes a Hquid complex coacervate of gelatin, gum arabic, and water to form. When the coacervate adsorbs on the surface of the core material, a Hquid complex coacervate film surrounds the dispersed core material thereby forming embryo microcapsules. The system is cooled, often below 10°C, ia order to gel the Hquid coacervate sheU. Glutaraldehyde is added and allowed to chemically cross-link the capsule sheU. After treatment with glutaraldehyde, the capsules are either coated onto a substrate or dried to a free-flow powder. 

As with all thermoplastic elastomers, the copolyesterethers can be processed as thermoplastics. They are linear polymers and contain no chemical cross-links, thus the vulcanisation step needed for thermosetting elastomers is eliminated and scrap elastomer can be re-used in the same process as virgin material (176—180). 

Polyphenols or phenol-terminated resins are utilized to effect chemical cross-linking of epoxy resins with added catalysts or accelerators for the reaction (26). 

Fig. 23.6. A schematic of o linear-amorphous polymer, showing entanglement points (marked "E") which act like chemical cross-links.

In Ancient Egypt mummies were wrapped in cloth dipped in a solution of bitumen in oil of lavender which was known variously as Syrian Asphalt or Bitumen of Judea. On exposure to light the product hardened and became insoluble. It would appear that this process involved the action of chemical cross-linking, which in modem times became of great importance in the vulcanisation of rubber and the production of thermosetting plastics. It was also the study of this process that led Niepce to produce the first permanent photograph and to the development of lithography (see Chapter 14). 

Molecular movement above the Tg is restricted by crystallinity and, as with chemical cross-linking, the more the crystallinity, the more rigid the polymer. Some polymers tend to melt over a wide temperature range, in which case the modulus may fall over a range of temperatures leading up to the melting point T . The above effects are summarised in Figure 9.1. 

There has been interest, particularly in Japan, in the production of cross-linked low-density polyethylene foam. Some processes, such as the Furukawa process and the Hitachi process, use chemical cross-linking techniques whilst others, such as the Sekisui process, involve radiation cross-linking. 

Over the past 40 years there have been a number of developments that have resulted in the availability of rubbery materials that are thermoplastic in nature and which do not need chemical cross-linking (vulcanisation or setting) to generate elastomeric properties (see also Section 11.8 and 31.2). This approach has been extended to the fluoroelastomers. 

By introducing branch points into the polymer chains, for example by incorporating about 2% of 1,2,3,-trichloropropane into the polymerisation recipe, chain extension may proceed in more than two directions and this leads to the formation of networks by chemical cross-links. However, with these structures interchange reactions occur at elevated temperatures and these cause stress relief of stressed parts and in turn a high compression set. 

High thermostabilizing efficiency of polyamine disulphides relative to chemically cross-linked polyethylene is conditioned by the ability to accept macroradicals at the disulphide bridge and imine group. Besides, the presence of paramagnetic centers causes the adherence of macroradicals providing for an extra stabilizing effect [49]. 

The multiple emulsion technique includes three steps 1) preparation of a primary oil-in-water emulsion in which the oil dispersed phase is constituted of CH2CI2 and the aqueous continuous phase is a mixture of 2% v/v acetic acid solution methanol (4/1, v/v) containing chitosan (1.6%) and Tween (1.6, w/v) 2) multiple emulsion formation with mineral oil (oily outer phase) containing Span 20 (2%, w/v) 3) evaporation of aqueous solvents under reduced pressure. Details can be found in various publications [208,209]. Chemical cross-linking is an option of this method enzymatic cross-linking can also be performed [210]. Physical cross-linking may take place to a certain extent if chitosan is exposed to high temperature. 

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