Chromium special

Ruhrstahl-Hausen (RH) and vacuum oxygen decarburization (VOD) are secondary steel-making processes to produce specialty steels. The process occurs vmder vacuum, which enables reduction of the carbon content to very low levels (<0.01%) without vmdesirable oxidation of chromium. Special inlet systems have been designed to sample from these variable pressure processes and still maintain a constant flow of sample gas into the ion source. 

Special pink or mby variations of the white abrasive are produced by adding small amounts of chromium compounds to the melt. The color is dependent on the amount of chromium added. A green alumina, developed by Simonds Abrasives, results from small additions of vanadia [11099-11-9]. Each was developed to improve on the suitabiUty of white abrasive for tool and precision grinding. 

Specialized alloys are used for high temperature appHcations on turbine blades, furnace parts, thermocouples, etc. These coatings can be as simple as iron—silicon—chromium or as exotic as chromium—aluminum—hafnium (36,41,52). 

Operation and Control. Control of a chromium phosphate conversion coating bath requires monitoring chromium and aluminum concentrations, active fluoride level, and temperature. Coating weight is very sensitive to active, ie, uncomplexed, fluoride. An innovative electrochemical method using a siHcon electrode (25) is employed for measuring active fluoride. A special precaution in chromium phosphate bath operation is the... 

Processes for HDPE with Broad MWD. Synthesis of HDPE with a relatively high molecular weight and a very broad MWD (broader than that of HDPE prepared with chromium oxide catalysts) can be achieved by two separate approaches. The first is to use mixed catalysts containing two types of active centers with widely different properties (50—55) the second is to employ two or more polymerization reactors in a series. In the second approach, polymerization conditions in each reactor are set drastically differendy in order to produce, within each polymer particle, an essential mixture of macromolecules with vasdy different molecular weights. Special plants, both slurry and gas-phase, can produce such resins (74,91—94). 

RoUed-zinc products in the form of strip, sheet, wire, and rod have many and varied commercial appUcations. Strip is formed into dry-ceU battery cans, mason jar covers, organ pipes, grommets, eyelets, and many other objects, some of which are subsequentiy brass or chromium plated (jewelry, medaUions, bathroom accessories, etc) (132). The zinc—carbon dry-ceU appUcation accounts for about one half the roUed-zinc consumption in the United States (see Batteries). Sheet zinc is used in photoengraving and also in the constmction of roofing and other architectural uses. Special high grade zinc with a... 

The vacuum melting process can upgrade chromium at a modest cost the other purification processes are very expensive. Thus iodide chromium is about 100 times as expensive as the electrolytic chromium and, therefore, is used only for laboratory purposes or special biomedical appHcations. 

Martensitic Stainless Steels. The martensitic stainless steels have somewhat higher carbon contents than the ferritic grades for the equivalent chromium level and are therefore subject to the austenite—martensite transformation on heating and quenching. These steels can be hardened significantly. The higher carbon martensitic types, eg, 420 and 440, are typical cutiery compositions, whereas the lower carbon grades are used for special tools, dies, and machine parts and equipment subject to combined abrasion and mild corrosion. 

Ghromium(III) Compounds. Chromium (ITT) is the most stable and most important oxidation state of the element. The E° values (Table 2) show that both the oxidation of Cr(II) to Cr(III) and the reduction of Cr(VI) to Cr(III) are favored in acidic aqueous solutions. The preparation of trivalent chromium compounds from either state presents few difficulties and does not require special conditions. In basic solutions, the oxidation of Cr(II) to Cr(III) is still favored. However, the oxidation of Cr(III) to Cr(VI) by oxidants such as peroxides and hypohaUtes occurs with ease. The preparation of Cr(III) from Cr(VI) ia basic solutions requires the use of powerful reducing agents such as hydra2ine, hydrosulfite, and borohydrides, but Fe(II), thiosulfate, and sugars can be employed in acid solution. Cr(III) compounds having identical counterions but very different chemical and physical properties can be produced by controlling the conditions of synthesis. 

Acute and Chronic Toxicity. Although chromium displays nine oxidation states, the low oxidation state compounds, -II to I, all require Special conditions for existence and have very short lifetimes in a normal environment. This is also tme for most organ ochromium compounds, ie, compounds containing Cr—C bonds. Chromium compounds that exhibit stabiUty under the usual ambient conditions are limited to oxidation states II, III, IV, V, and VI. Only Cr(III) and Cr(VI) compounds are produced in large quantities and are accessible to most of the population. Therefore, the toxicology of chromium compounds has been historically limited to these two states, and virtually all of the available information is about compounds of Cr(III) and/or Cr(VI) (59,104). However, there is some indication that Cr(V) may play a role in chromium toxicity (59,105—107). Reference 104 provides an overview and summary of the environmental, biological, and medical effects of chromium and chromium compounds as of the late 1980s. 

Environmental Concerns. Dyes, because they are intensely colored, present special problems in effluent discharge even a very small amount is noticeable. However, the effect is more aesthetically displeasing rather than ha2ardous, eg, red dyes discharged into rivers and oceans. Of more concern is the discharge of toxic heavy metals such as mercury and chromium. 

Meta.1 Complex Dyes. Metals such as chromium and cobalt can be iatroduced iato dye molecules to give larger molecules. They can be regarded as being a special form of mordant dye. The complexes can be formed by chelating one or two molecules of dye with metal. They are appHed ia a similar manner to acid dyes. 

The advantages of electroless nickel over hard chromium include safety of use, ease of waste treatment, plating rates of as much as 40 p.m/h, low porosity films, and the ability to uniformly coat any geometric shape without burning or using special anodes. Increased chemical safety is another... 

Electroplated Metals and Alloys. The metals electroplated on a commercial scale from specially formulated aqueous solutions iaclude cadmium, chromium, cobalt, copper, gold, iadium, iron, lead, nickel, platinum-group metals, silver, tin, and ziac. Although it is possible to electroplate some metals, such as aluminum, from nonaqueous solutions as well as some from molten salt baths, these processes appear to have achieved Httie commercial significance. 

Stainless Steel There are more than 70 standard types of stainless steel and many special alloys. These steels are produced in the wrought form (AISI types) and as cast alloys [Alloy Casting Institute (ACI) types]. Gener y, all are iron-based, with 12 to 30 percent chromium, 0 to 22 percent nickel, and minor amounts of carbon, niobium (columbium), copper, molybdenum, selenium, tantalum, and titanium. These alloys are veiy popular in the process industries. They are heat- and corrosion-resistant, noncontaminating, and easily fabricated into complex shapes. 

Special quality steels - A vast range of special quality steels is made in electric arc furnaces by adding other metals to form steel alloys. The most commonly known of these is stainless steel, which has chromium and nickel added to form a corrosion-resistant steel. There are very many others however the very hard steels used to make machine tools, the steels specially formulated to make them suitable for engineering, steels developed to survive for decades the hostile environment of nuclear reactors, light but strong steels used in aerospace, extra tough steels for armor plating - to name but a few. 

Fire Hazards - Flash Point Not flammable Flammable limits in Air (%) Not flammable Fire Extinguishing Agents Not pertinent Fire Extinguishing Agents Not To Be Used Not pertinent Special Hazards cf Combustion Products Toxic chromium oxide fiunes may fom in fires Behavior in Fire Can increase the intensity of fires when in contact with combustible materials Ignition Temperature Not pertinent Electrical Hazard Not pertinent Burning Rate Not pertinent. 

Long-life special alloy valves have chromium-plated stems, hardened shrink-fit valve seats, and replaceable guides. 

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