Carboxylate Ionomer, preparation

Mixed anionic (sulfonated - carboxylated) ionomers [81] were prepared by sulfonation of maleated block-copoly (styrene/ethylene-butylene/styrene) (m-SEBS) by acetyl sulfate, followed by neutralisation of the sulfonated maleated product, leading to the formation of a new block copolymer ionomer based on both carboxylate and sulfonate anions according to Scheme 4.6. FT-IR spectra confirm the presence of both carboxylated and sulfonate ions (Figure 4.9). 

Typically, carboxylate ionomers are prepared by direct copolymerization of acrylic or methacrylic acid with ethylene, styrene or similar comonomers by free radical copolymerization (65). More recently, a number of copolymerizations involving sulfonated monomers have been described. For example, Weiss et al. (66-69) prepared ionomers by a free-radical, emulsion copolymerization of sodium sulfonated styrene with butadiene or styrene. Similarly, Allen et al. (70) copolymerized n-butyl acrylate with salts of sulfonated styrene. The ionomers prepared by this route, however, were reported to be "blocky" with regard to the incorporation of the sulfonated styrene monomer. Salamone et al. (71-76) prepared ionomers based on the copolymerization of a neutral monomer, such as styrene, methyl methacrylate, or n-butyl acrylate, with a cationic-anionic monomer pair, 3-methacrylamidopropyl-trimethylammonium 2-acrylamlde-2-methylpropane sulfonate. 

A thermopolastic elastomer based on sulfonated-EPDM, S-EPDM, was developed in the 1970 s by Exxon and more recently by Uniroyal. Unlike the synthesis of the carboxylate ionomers described above, S-EPDM is prepared by a post-polymerization sulfonatlon reaction(28). Compared to the metal neutralized S-EPDM, the sulfonic acid derivative is not highly associated. The free acid materials possess low strengths and are less thermally stable. The metal salts of S-EPDM have properties comparable to crosslInked elastomers, but they do exhibit viscous flow at elevated temperatures. In the absence of a polar cosolvent, such as methanol, hydrocarbon solutions of the metal salts of S-EPDM are solid gels at polymer concentrations above several percent(31). With the addition of 1 to 5% alcohol the polymer solution becomes fluid with solution viscosities of the order of 10 to 100 poise. 

Novel sulfonated and carboxylated ionomers having "blocky" structures were synthesized via two completely different methods. Sulfonated ionomers were prepared by a fairly complex emulsion copolymerization of n-butyl acrylate and sulfonated styrene (Na or K salt) using a water soluble initiator system. Carboxylated ionomers were obtained by the hydrolysis of styrene-isobutyl-methacrylate block copolymers which have been produced by carefully controlled living anionic polymerization. Characterization of these materials showed the formation of novel ionomeric structures with dramatic improvements in the modulus-temperature behavior and also, in some cases, the stress-strain properties. However no change was observed in the glass transition temperature (DSC) of the ionomers when compared with their non-ionic counterparts, which is a strong indication of the formation of blocky structures. 

If the precursor forms of the sulfonate and carboxylate ionomers are available, alloys may also be prepared from solutions in Halocarbon Oil (Halocarbon Products Corporation). 

To be informative, it is desirable that the comparisons of these two different technologies be based on identical polymer backbones, having identical molecular weights, and having comparable levels of ionic functionality present. In addition, it is the purpose of these studies to make such comparisons with the same metal cation and thereby quantify, insofar as possible, the nature of the ionic interactions that exist. To do this, ionomers were prepared based on a polystyrene (PS) hydrocarbon backbone into which the ionic functionality was incorporated. PS was selected as the backbone because of the relative ease of functionalization and the relative freedom of side reactions during the sulfonation or carboxylation reactions. The polymers prepared were designed to come as close as possible in terms of ionic functionality for both sulfonate and carboxylate ionomers over a range of ionic contents. 

The PDMS (M = 6000 g/mol) and the carboxylated PDMS (CPDMS) were synthesized by Owens-Corning Corporation. The ionic groups (4.6 mol %) were randomly distributed along the PDMS chain. Lithium salts of the PDMS carboxylated ionomer (Li-CPDMS) were prepared by neutralizing the acid derivative with Lithium acetate dihydrate. The li ionomer was a rubbery solid at room temperature and exhibited viscous flow above 100°C. The substrates used were atomically smooth silicon wafers with a 100 orientation and one side polished. These were washed in an ultrasonic bath for 10 min. and then a 30/70 (v/v) concentrated hydrogen peroxide/concentrated sulfuric acid solution for 1 h. to clean the surface. The wafers were then rinsed thoroughly with deionized water and dried under a stream of dry nitrogen. Since silicon oxidizes very rapidly, the surface of the wafers that were used in these experiments was actually silicon dioxide (silica). 

Pentenamer Ionomers. Unsaturated polypentenamer elastomers have been derivatized by post-synthesis reactions (72—74). Phosphonate, thioglycolate, sulfonate, and carboxylate derivatives have been prepared and converted into ionomers. 

In September 1964 the Du Pont company announced materials that had characteristics of both thermoplastics and thermosetting materials. These materials, known as ionomers, are prepared by copolymerising ethylene with a small amount (1-10 % in the basic patent) of an unsaturated carboxylic acid such as acrylic acid using the high-pressure process. Such copolymers are then treated... 

Polymers can be modified by the introduction of ionic groups [I]. The ionic polymers, also called ionomers, offer great potential in a variety of applications. Ionic rubbers are mostly prepared by metal ion neutralization of acid functionalized rubbers, such as carboxylated styrene-butadiene rubber, carboxylated polybutadiene rubber, and carboxylated nitrile rubber 12-5]. Ionic rubbers under ambient conditions show moderate to high tensile and tear strength and high elongation. The ionic crosslinks are thermolabile and, thus, the materials can be processed just as thermoplastics are processed [6]. 

Ionomers are used to prepare membranes for a variety of applications including dialysis, reverse osmosis, and in electrolytic cells for the chlor-alkali industry. This latter application needs materials that show good chemical resistance and ionomers based on perfluorinated backbones with minor amounts of sulfonic or carboxylic acids are ideal. They also show good ion-exchange properties. 

Ionomers have been prepared by two general routes (1) copolymerization of a low level of functionalized monomer with an oleflnlcally unsaturated comonomer or (2) direct functionalization of a preformed polymer. Almost all ionomers of practical Interest have contained either carboxylate or sulfonate groups as the ionic species. Other salts, such as phosphonates, sulfates, thloglycolates, ammonium, and pyridinium salts have been studied, but nowhere to the extent of the carboxylate and sulfonate anlonomers. (An anlomer is defined as an lonomer In which the anion is bonded to the polymer. Conversely, ionomers that have the cation bonded to the polymer are termed cationomers). Relatively little information is available on the structure and properties of these types of ionomers. 

Ionomers of practical interest have been prepared by two synthetic routes (a) copolymerization of a low level of functionalized monomer with an olefinically unsaturated monomer or (b) direct functionalization of a preformed polymer. Typically, carboxyl containing ionomers are obtained by direct copolymerization of acrylic or methacrylic acid with ethylene, styrene and similar comonomers by free radical copoly-merization. Rees (22) has described the preparation of a number of such copolymers. The resulting copolymer is generally available as the free acid which can be neutralized to the degree desired with metal hydroxides, acetates and similar salts. Recently, Weiss et al.(23-26) have described the preparation of sulfonated ionomers by copolymerization of sodium styrene sulfonate with butadiene or styrene. 

A specialty class of carboxyl containing elastomers are the telechelic ionomers. In these systems the carboxyl functionality terminates both ends of the polymer chain. Such polymers range in molecular weight from 1500 to about 6000. These materials can be prepared via several synthetic routes involving anionic or free radical initiated polymeri-zation(32-34). Recently, telechelic sulfonate ionomers of poly-isobutylene have been synthesized(35). These systems offer an unusual opportunity to assess the influence of chain length, chain architecture, cation type, and the Influence of polar additives on ionomer properties. 

Until recently, perfluorinated ionomrs with high equivalent weights were believed to be insoluble. Covitch(50), however, has identified a number of solvents and dissolution procedures for the sulfonyl fluoride precursor and sulfonate and carboxyl ate Nafion ionomers with 1100 to 1200 equivalent weight. This development has great potential for the preparation of sulfonate and carboxyl ate ionomer blends, the... 

We are currently exploring new routes to the synthesis of ionomers with controlled architecture, i.e. with control over the amount and location of ionic groups in the polymer backbone. One of our main interests is the synthesis of ion containing block copolymers. The applicability of anionic polymerization in the synthesis of block copolymers and other well defined model systems is well documented (22-24) Not as well appreciated, however, is the blocky nature that certain emulsion copolymerizations may provide. Thus, we have utilized both anionic and free radical emulsion polymerization in the preparation of model ionomers of controlled architecture. In this paper, the synthesis and characteristics of sulfonated and carboxylated block ionomers by both free radical emulsion and anionic polymerization followed by hydrolysis will be discussed. 

Favis [1994] and Willis andFavis [1988] prepared compatibilized PA blends with PP and carboxylic acid-functionalized EMAA ionomer. Blends containing 90-10 parts PA-6, 0-30 parts EMAA ionomer, and 10-90 parts PP were combined in an internal mixer at 250°C and characterized by torque rheometry and SEM. Dispersed phase particle size vs. interfacial modifier concentration was determined. Emulsification curves were constructed. Effects of mixing protocol on blend properties were studied. Blends were also prepared containing HOPE in place of PP. 

The preparation of ionomers involves either the copolymerization of a functionalized monomer with an olefinic unsaturated monomer or direct functionalization of a preformed polymer. Typically, free-radical copolymerization of ethylene, styrene, or other a-olefins with acrylic acid or methacrylic acid results in carboxyl-containing ionomers. The copolymer, available as a free acid, is then neutralized partially to a desired degree with metal hydroxides, acetates, or similar salts. The second route for the preparation of ionomers involves modification of a preformed polymer. For example, sulfonated polystyrene is obtained by direct sulfonation of polystyrene in a homogeneous solution followed by neutralization of the acid to the desired level. Some commercially available ionomers are listed in Table 15.17. 

It is also possible to prepare polysiloxane ionomers. For example, PDMS with carboxyl side groups has been prepared with a controlled number of... 

The general formula of an emulsified polyurethane or aqueous dispersion used for adhesive purposes is shown in Fig. 8.11. Aqueous polyurethane dispersions usually have 40% solids of a thermoplastic type (for aqueous inertness), aliphatic diisocyanate polymer (for light stability) and an anionic surfactant is used. However, if a polyurethane ionomer is prepared this does not contain added emulsifier, the polyurethane itself having its own emulsifier function. The incorporation of this function in the polyurethane chains as (a) sodium sulphonate or (b) sodium carboxylate groups is seen in Fig. 8.11. 

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