Calcium carbonate application

Paper laminates, TiCh pigments in, 25 28 Papermaking, 11 179, 287-288. See also Paper manufacture additives in, 15 98 amino resin applications, 2 644-648 asbestos applications, 3 311 calcium carbonate applications, 4 554-555... 

Polypropylene polymers are typically modified with ethylene to obtain desirable properties for specific applications. Specifically, ethylene—propylene mbbers are introduced as a discrete phase in heterophasic copolymers to improve toughness and low temperature impact resistance (see Elastomers, ETHYLENE-PROPYLENE rubber). This is done by sequential polymerisation of homopolymer polypropylene and ethylene—propylene mbber in a multistage reactor process or by the extmsion compounding of ethylene—propylene mbber with a homopolymer. Addition of high density polyethylene, by polymerisation or compounding, is sometimes used to reduce stress whitening. In all cases, a superior balance of properties is obtained when the sise of the discrete mbber phase is approximately one micrometer. Examples of these polymers and their properties are shown in Table 2. Mineral fillers, such as talc or calcium carbonate, can be added to polypropylene to increase stiffness and high temperature properties, as shown in Table 3. 

Tyj)e of dryer Applicable with dry-product recirculation True and colloidal solutions emulsions. Examples inorganic salt solutions, extracts, milk, blood, waste liquors, rubber latex, etc. Pumpable suspensions. Examples pigment slurries, soap and detergents, calcium carbonate, bentonite, clay sbp, lead concentrates, etc. does not dust. Recirculation of product may prevent sticking Examples filter-press cakes, sedimentation sludges, centrifuged sobds, starch, etc. 

Slime masses or any biofilm may substantially reduce heat transfer and increase flow resistance. The thermal conductivity of a biofilm and water are identical (Table 6.1). For a 0.004-in. (lOO-pm)-thick biofilm, the thermal conductivity is only about one-fourth as great as for calcium carbonate and only about half that of analcite. In critical cooling applications such as continuous caster molds and blast furnace tuyeres, decreased thermal conductivity may lead to large transient thermal stresses. Such stresses can produce corrosion-fatigue cracking. Increased scaling and disastrous process failures may also occur if heat transfer is materially reduced. 

For electrical insulation china clay is commonly employed whilst various calcium carbonates (whiting, ground limestone, precipitated calcium carbonate, and coated calcium carbonate) are used for general purpose work. Also occasionally employed are talc, light magnesium carbonate, barytes (barium sulphate) and the silicas and silicates. For flooring applications asbestos has been an important filler. The effect of fillers on some properties of plasticised PVC are shown in Figure 12.21 (a-d). 

The adsorption of gas onto a solid surface can also be used to estimate surface energy. Both inverse gas chromatography (IGC) and isotherm measurement using the BET method [19] have been used. Further discussion and detailed references are given by Lucic et al. [20] who compare the application of IGC, BET and contact angle methods for characterising the surface energies of stearate-coated calcium carbonate fillers. 

Al-Rashed, M.H. and Jones, A.G., Hannan, M. and Price, C., 1996. CFD Application on a simple geometry of batch precipitation of calcium carbonate. In Industrial Crystallization 96. Ed. B. Biscans, Progep, Toulouse, 16-19 September 1996, pp. 419M24. 

Both hot and cold processes are employed, although the hot process, which takes place at or above 212 °F (100 °C), is usually preferred for boiler FW applications, because it produces water of lower hardness levels and usually a lower silica content as well. Also, less lime is needed because the carbon dioxide with which it would normally react is driven off at the higher temperatures. Sometimes caustic soda (sodium hydroxide) is used in place of soda, depending on the alkalinity of the water and the chemical costs however, irrespective of the process or chemicals used, the major precipitants are always calcium carbonate and magnesium hydroxide. 

Zeolite softeners were limited in application because of their potential for rapid fouling by ferric hydroxide or calcium carbonate, and a narrow operating pH range of 5.8 to 8.3 was therefore preferred to minimize this problem. 

Maleate chemistry has proved to be an enduring mainstay of many water treatment formulations, primarily as non-phosphate-containing calcium carbonate scale inhibitors. For most water treatment applications, polymaleic acid and its derivatives offer a good alternative to phosphonate chemistries, when required. 

PCA 16 is available as Beldene 161/164 (50/35% w/w solids), Acumer 4161 (50%), and Polysperse (50%). These are low-phosphorus content materials that have found application in boiler FW formulations because of excellent sludge conditioning and particulate dispersion properties. The number 16 represents a 16 1 w/w ratio of acrylic acid and sodium hypophosphite, giving PCA 16 a MW range of 3,300 to 3,900. PCA 16 is particularly effective for the control of calcium carbonate and sulfate deposition. It is usually incorporated with other polymers in formulations and is approved for use under U.S. CFR 21, 173.310. 

One of the most important phenomena in material science is the reinforcement of mbber by rigid entities, such as carbon black, clays, silicates, calcium carbonate, zinc oxide, MH, and metal oxide [45 7]. Thus, these fillers or reinforcement aids are added to mbber formulations to optimize properties that meet a given service application or sets of performance parameters [48-53]. Although the original purpose is to lower the cost of the molding compounds, prime importance is now attached to the selective active fillers and their quantity that produce specific improvements in mbber physical properties. 

Properties Commercial grades Uses Manufacture White to grayish-white solid. Reacts with water to form calcium hydroxide. Commercial lime is available in lump, pebble, ground, and pulverized forms. One of the oldest commercial chemicals. Used in hundreds of applications. The most important uses are for making steel and chemicals, water treatment, pollution control, pulp and paper, and construction. Limestone (calcium carbonate, CaCOj) from mines or quarries is heated in a kiln (calcined). 

To reduce soil acidity and keep cropland productive, farmers amend the soil by liming, which is the application of limestone. Limestone is calcium carbonate, and the carbonate anion is the conjugate base of hydrogen carbonate. Liming therefore increases the concentration of hydroxide in the soil, thereby increasing the pH C03 ((3 q) + H2 0(/) HC03 (<3 g) + OH (<3 q)... 

In an industrial application dissolution/reprecipitation technology is used to separate and recover nylon from carpet waste [636]. Carpets are generally composed of three primary polymer components, namely polypropylene (backing), SBR latex (binding) and nylon (face fibres), and calcium carbonate filler. The process involves selective dissolution of nylon (typically constituting more than 50wt% of carpet polymer mass) with an 88 wt % liquid formic acid solution and recovery of nylon powder with scCC>2 antisolvent precipitation at high pressure. Papaspyrides and Kartalis [637] used dimethylsulfoxide as a solvent for PA6 and formic acid for PA6.6, and methylethylketone as the nonsolvent for both polymers. 

The mechanisms described above tell us how heat travels in systems, but we are also interested in its rate of transfer. The most common way to describe the heat transfer rate is through the use of thermal conductivity coefficients, which define how quickly heat will travel per unit length (or area for convection processes). Every material has a characteristic thermal conductivity coefficient. Metals have high thermal conductivities, while polymers generally exhibit low thermal conductivities. One interesting application of thermal conductivity is the utilization of calcium carbonate in blown film processing. Calcium carbonate is added to a polyethylene resin to increase the heat transfer rate from the melt to the air surrounding the bubble. Without the calcium carbonate, the resin cools much more slowly and production rates are decreased. 

Calcium carbonate is a common inorganic compound known as limestone. Calcium carbonate has many applications in industries such as medicine, agriculture, paint plastic and surface coatings etc. The vast majority of calcium carbonate used in industry is extracted by mining process. Pure calcium carbonate (e.g. for food or pharmaceutical use), is synthesized by passing carbon dioxide into a solution of calcium hydroxide slurry. In this process calcium carbonate precipitates out, and this grade of product is referred to as precipitate calcium carbonate (abbreviated as PCC). The common reaction is as follows ... 

Ultrasound has proven effective in promoting a few heterogeneous nonmetallic reactions. As early as 1933 Moriguchi noted that the reaction of calcium carbonate and sulfuric acid was faster in the presence of ultrasound(4). In the same year Szalay reported that ultrasonic waves depolymerized starch, gum arabic and gelatin(50). Examples of synthetically useful applications are fewer than metallic systems but activity in this arena is increasing. 

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