Butyl rubbers isoprene

Butyl 268 Butyl rubber (isoprene/isobutylene copolymer). 

Butyl Rubber. In butyl rubber, isoprene is enchained predominantly (90-95%) by 1,4-addition and head-to-tail arrangement (81-84). The remaining minor isoprene species may be interpreted spectroscopically either as 1,2-enchained (83,84) or as branched species from 1,4-addition (85). Depending on the grade, the unsaturation in butyl rubber is between 0.5 and 3 mol%. The glass-transition temperature of butyl rubber is about —65°C (86). With the low content of isoprene and a near-imity reactivity ratio between isoprene and isobutylene (87), a random distribution of enchained isoprene monomer in butyl rubber is achieved. The molecular weight distribution in butyl rubber is mostly with Mw/Mn of 3-5. 

HR Butyl rubber, isoprene-iso- PI Poly-trans-iso prene... 

Butyl mbber, a copolymer of isobutjiene with 0.5—2.5% isoprene to make vulcanization possible, is the most important commercial polymer made by cationic polymerization (see Elastomers, synthetic-butyl rubber). The polymerization is initiated by water in conjunction with AlCl and carried out at low temperature (—90 to —100° C) to prevent chain transfer that limits the molecular weight (1). Another important commercial appHcation of cationic polymerization is the manufacture of polybutenes, low molecular weight copolymers of isobutylene and a smaller amount of other butenes (1) used in adhesives, sealants, lubricants, viscosity improvers, etc. 

Cure Systems of Butyl Rubber and EPDM. Nonhalogenated butyl rubber is a copolymer of isobutjiene with a small percentage of isoprene which provides cross-linking sites. Because the level of unsaturation is low relative to natural mbber or SBR, cure system design generally requites higher levels of fast accelerators such as the dithiocarbamates. Examples of typical butyl mbber cure systems, thein attributes, and principal appHcations have been reviewed (26). Use of conventional and semi-EV techniques can be used in butyl mbber as shown in Table 7 (21). 

Butyl Rubber isobutylene—isoprene good good ... 

Butyl Rubber. Butyl mbber was the first low unsaturation elastomer, and was developed ia the United States before World War II by the Standard Oil Co. (now Exxon Chemical). It is a copolymer of isobutylene and isoprene, with just enough of the latter to provide cross-linking sites for sulfur vulcanization. Its molecular stmcture is depicted ia Table 1. 

Butyl rubber and other isobutylene polymers of technological importance iaclude various homopolymers and isobutylene copolymers containing unsaturation achieved by copolymerization with isoprene. Bromination or chlorination of the unsaturated site is practiced commercially, and other modifications are beiag iavestigated. 

Halogenated Butyl Rubber. The halogenation is carried out in hydrocarbon solution using elemental chlorine or bromine in a 1 1 molar ratio with enchained isoprene. The reactions ate fast chlorination is faster. Both chlorinated and brominated butyl mbbers can be produced in the same plant in blocked operation. However, there are some differences in equipment and reaction conditions. A longer reaction time is requited for hromination. Separate faciUties are needed to store and meter individual halogens to the reactor. Additional faciUties are requited because of the complexity of stabilising brominated butyl mbber. 

Butyl Rubber. In butyl mbber, isoprene is enchained by 1,4-addition ia the trans configuration (74). 

Halogenated Butyl Rubber. Halogenation at the isoprene site ia butyl mbber proceeds by a halonium ion mechanism leading to a double-bond shift and formation of an exomethylene alkyl haUde. Both chlorinated and brominated mbber show the predominate stmcture (1) (>80%), by nmr, as described eadier (33,34). Halogenation of the unsaturation has no apparent effect on the isobutylene backbone chains. Cross-linked samples do not crystallize on extension due to the chain irregularities introduced by the halogenated isoprene units. 

Until the mid-1950s the only polyolefins (polyalkenes) of commercial importance were polyethylene, polyisobutylene and isobutylene-isoprene copolymers (butyl rubber). Attempts to produce polymers from other olefins had, at best, resulted only in the preparation of low molecular weight material of no apparent commercial value. 

In addition there is the possibility that other olefins may generate polymers with low Tg s which show little or no crystallinity at room temperature and are therefore potentially elastomeric. One commercial example is butyl rubber (designated HR), a copolymer of isobutene with a small amount of isoprene. 

Whilst polyisobutene is a non-rubbery polymer exhibiting high cold flow (see Section 11.3), the copolymer containing about 2% isoprene can be vulcanised with a powerful accelerated sulphur system to give moderately rubbery polymers. The copolymers were first developed in 1940 by Esso and are known as butyl rubbers and designated as HR. As they are almost saturated they have many properties broadly similar to the EPDM terpolymers. They do, however, have two properties that should be particularly noted ... 

BUR bromo-isobutene-isoprene rubber (brominated butyl rubber)... 

Butyl rubber (BR) and polyisobutylene (PIB) are widely used in adhesives as primary elastomeric binders and as tackifiers and modifiers. The main difference between these polymers is that butyl is a copolymer of isobutylene with a minor amount of isoprene (which introduces unsaturation due to carbon-carbon double bonds), while polyisobutylene is a homopolymer. 

The demand for isoprene for Butyl rubber led to the development of a recovery process for this Cj diolefin. Extractive distillation with acetone was the first process used but it has been replaced with acetonitrile (ACN ). The first step in the process is the fractionation of steam cracker debutanizer bottoms in a conventional two tower system to produce a C5 cut containing 30% isoprene. The first tower rejects C and heavier while the second rejects C4 and lighter materials. 

It is possible to distinguish between SBR and butyl rubber (BR), NR and isoprene rubber (IR) in a vulcan-izate by enthalpy determination. In plastic-elastomer blends, the existence of high Tg and low Tg components eases the problems of experimental differentiation by different types of thermal methods. For a compatible blend, even though the component polymers have different Tg values, sometimes a single Tg is observed, which may be verified with the help of the following equation ... 

The main use of isoprene is the production of polyisoprene. It is also a comonomer with isobutene for butyl rubber production. 

Isoprene (2-methyl 1,3-butadiene) is the second most important conjugated diolefin after butadiene. Most isoprene production is used for the manufacture of cis-polyisoprene, which has a similar structure to natural rubber. It is also used as a copolymer in butyl rubber formulations. 

Butyl rubber is a copolymer of isobutylene (97.5%) and isoprene (2.5%). The polymerization is carried out at low temperature (below... 

Standard butyl rubber, which is a copolymer of isobutylene with about 2% of isoprene vulcanises in the same manner as natural rubber but, as it only contains a small proportion of polyisoprene, the cross-link percentage is much reduced. It is therefore not possible to make ebonite from a butyl rubber. The same vulcanisation chemistry, with some modifications, applies to ethylene-propylene terpolymers and brominated butyl rubber. 

When the butyl rubber was compounded with up to 30 percent of polyisobutylene, which, lacking the unsaturated isoprene units, did not enter into the cross-linking reaction, the tensile strengths were, of course, considerably reduced. They were found nevertheless to be accurately represented by the same equation, (53), provided merely that Sa is taken as the fraction of the composite specimen consisting of network chains subject to orientation. Thus, in this case... 

Commercial polyisobutylene is often copolymerised with a few percentage of isoprene in order to allow for crosslinking (butyl rubber). 

Ionic Polymerization. Ionic polymerizations, especially cationic polymerizations, are not as well understood as radical polymerizations because of experimental difficulties involved in their study. The nature of the reaction media is not always clear since heterogeneous initiators are often involved. Further, it is much more difficult to obtain reproducible data because ionic polymerizations proceed at very fast rates and are highly sensitive to small concentrations of impurities and adventitious materials. Butyl rubber, a polymer of isobutene and isoprene, is produced commercially by cationic polymerization. Anionic polymerization is used for various polymerizations of 1,3-butadiene and isoprene. 

Chemical reactions are used to modify existing polymers, often for specialty applications. Although of considerable importance for plastics, very few polymer reactions (aside from crosslinking) are important for elastomers. Chlorination and bromination of Butyl rubber to the extent of about one halogen atom per isoprene unit yields elastomers which are more easily crosslinked than Butyl rubber. Substitution occurs with rearrangement to yield an allylic halide structure... 

Butyl rubber (a copolymer of isobutylene and 1-3 mole per cent isoprene) and its halogenated derivatives have unsaturation in the carbon-carbon backbone and consequently do not have as good aging properties as EPDM. There are also reports (9-12) that ozone-resistant butyl rubber with a high degree of unsaturation can be prepared by copolymerization of isobutylene with either cyclopentadiene or 9-pinene. 

The most industrially significant polymerizations involving the cationic chain growth mechanism are the various polymerizations and copolymerizations of isobutylene. In fact, about 500 million pounds of butyl rubber, a copolymer of isobutylene with small amounts of isoprene, are produced annually in the United States via cationic polymerization [126]. The necessity of using toxic chlorinated hydrocarbon solvents such as dichloromethane or methyl chloride as well as the need to conduct these polymerizations at very low temperatures constitute two major drawbacks to the current industrial method for polymerizing isobutylene which may be solved through the use of C02 as the continuous phase. 

Abbreviation for isobutylene-isoprene rubbers, popularly known as butyl rubbers. 

Commercial grades of HR (butyl rubber) are prepared by copolymerising small amounts of isoprene with polyisobutylene. The isoprene content of the copolymer is normally quoted as the mole percent unsaturation , and it influences the rate of cure with sulphur, and the resistance of the copolymer to attack by oxygen, ozone and UV light. The polyisobutylene, being saturated, however, naturally confers on the polymer an increased level of resistance to these agencies when compared to natural rubber. Commercial butyl rubbers typically contain 0.5-3.0% mole unsaturation. 

---