Aging properties

During the vulcanization, the volatile species formed are by-products of the peroxide. Typical cure cycles are 3—8 min at 115—170°C, depending on the choice of peroxide. With most fluorosihcones (as well as other fluoroelastomers), a postcure of 4—24 h at 150—200°C is recommended to maximize long-term aging properties. This post-cure completes reactions of the side groups and results in an increased tensile strength, a higher cross-link density, and much lower compression set. 

Chloroprene Elastomers. Polychloroprene is a polymer of 2-chloro-l,3-butadiene. The elastomer is largely composed of the trans isomer. There are two basic polymer types the W-type and the G-type. G-types are made by using a sulfur-modified process W-types use no sulfur modification. As a result, G-types possess excellent processing and dynamic properties, and tend to be used in V-belts. However, they have poorer aging properties than W-types. The W-types tend to be used in appHcations requiring better aging, such as roUs and mechanical goods (see Elastomers, SYNTHETIC-POLYCm.OROPRENE). 

FluorosiHcones (FVMQ) have exceUent low temperature flexibUity properties coupled with good oil, fuel, and solvent resistance and exceUent aging properties. The materials are compounded and reinforced with fine particle fiUers, especiaUy sUica. The materials are mixed and processed on especiaUy clean equipment and are peroxide-cured. 

Fig. 11. Aging properties of cured natural rubber for 70 hours at 70°C. A is the conventional, B the semi-KV, and C the EV system where U shows tensile...

Fillers. Materials used as fillers (qv) in mbber can also be classified as acidic, basic, or neutral. Furnace blacks, ie, HAF, FEF, or SRF, are somewhat basic. As such, they can have an activating effect on sulfur cure rates. Furthermore, carbon blacks have been found to promote formation of mono/disulfide cross-links thereby helping minimize reversion and enhance aging properties. 

Neoprenes. Of the synthetic latices, a type that can be processed similarly to natural mbber latex and is adaptable to dipped product manufacture, is neoprene (polychloroprene). Neoprene latices exhibit poor initial wet gel strength, particularly in coagulant dipped work, but the end products can be made with high gum tensile strength, oil and aUphatic solvent resistance, good aging properties, and flame resistance. There are several types of neoprene latex, available at moderately high (ca 50 wt %) and medium soHds content. Differences in composition between the types include the polymer s microstmcture, eg, gel or sol, the type of stablizer, and the total soHds content (Table 22). 

Latex compound viscosity obviously forms an important aspect of dipped product manufacture. Accurate measurement by a Brookfield or similar viscometer is desirable to estabhsh the fundamental viscosity of a compound, but Flow-Cup viscometers (Ford B.3 Cup) are more commonly used for day-to-day control of latex compounds during compounding and product manufacture. It is necessary to ensure that only stainless steel flow cups are used, if the measured latex is allowed to return to the production tanks brass cups yield an unacceptable level of copper contamination, which adversely affects aging properties of products made from copper-contaminated mbber compound. 

SBR (styrene—butadiene mbber) has replaced natural mbber in many appHcations because of price and availabiHty. It has good aging properties. 

Aging Properties. The main features of ethylene—acryhc elastomers are heat (177°C) and oil resistance. At elevated temperatures, ethylene—acryhc elastomers age by an oxidative cross-linking mechanism, resulting in eventual embrittlement, rather than reversion. A general heat... 

The polarity of the polyethers makes them incompatible with hydrocarbon-type plasticizers, which tend to bleed. Effective plasticizers are ethers such as di(butoxyethoxyethyl)formal [143-29-3] (Thiokors TP-90B), esters such as di(2-ethylhexyl) phthalate [117-81-7] dioctyl phthalate (DOP), polyesters such as Paraplex G50 (Rohm and Haas), and ether—esters such as di(butoxyethoxyethyl) adipate [114-17-3] (Thiokol s TP-95). The lower mol wt plasticizers, DOP, TP-90B, and TP-95 improve vulcanizate low temperature performance. The polymeric plasticizers maintain higher temperature and long-term aging properties. Epoxidized plasticizers should be avoided because they interfere with vulcanization. 

Natural 225 Good mechanical properties. Impervious to water. Fair to good resistance to acids, alkalies. Poor resistance to oils, gasoline. Poor weathering, aging properties. 

For many years atactic polypropylene was an unwanted by-product but today it finds use in a number of markets and is specially made for these purposes rather than being a by-product. In Europe the main use has been in conjuction with bitumen as coating compounds for roofing materials, for sealing strips where it confers improved aging properties and in road construction where it improves the stability of asphalt surfaces. Less important in Europe but more important in USA is its use for paper laminating for which low-viscosity polymers are used, often in conjunction with other resins. Limestone/atactic... 

There are a number of occasions where a transparent plastics material which can be used at temperatures of up to 150°C is required and in spite of its relatively high cost, low impact strength and poor aging properties poly-(4-methylpent-1 -ene) is often the answer. Like poly(vinyl chloride) and polypropylene, P4MP1 is useless without stabilisation and as with the other two materials it may be expected that continuous improvement in stabilising antioxidant systems can be expected. 

Excellent ageing properties. The polymer structure combined with adequate antioxidants produces excellent ageing resistance. 

Tables 7-5 to 7-7 show that there are different orders of magnitude between plastics and metals. Depending on the application, plastics may be formulated and processed to exhibit a single property or a designed combination of electrical, mechanical, chemical, thermal, optical, aging properties, and others. The chemical structure of polymers and the various additives they incorporate provide compounds to meet many different performance requirements.

Extensive product trials using the LCBM technique in standard tire recipes have proved that the tensile strength and modulus, elongation at break, compound hardness, abrasion loss, and hot air aging properties have improved substantially compared to mixes prepared using conventional technique. 

Butyl rubber (a copolymer of isobutylene and 1-3 mole per cent isoprene) and its halogenated derivatives have unsaturation in the carbon-carbon backbone and consequently do not have as good aging properties as EPDM. There are also reports (9-12) that ozone-resistant butyl rubber with a high degree of unsaturation can be prepared by copolymerization of isobutylene with either cyclopentadiene or 9-pinene. 

In order to investigate the chemical and age properties of the thin and the thick disks separately we have performed the deconvolution of their velocity distributions. We show that about 25% of the sample has kinematics typical of the thick disk, adopting for its parameters V ag = — 51km s 1 and (<7u, v, w) = (63, 39, 39) km s-1. Stars having a probability higher than 80% to belong to the thin and thick disks were selected. Plots on Fig.l show nicely the... 

The oil companies supplying the rubber industry claim that there is no effect on ageing properties when sulphur is present in an oil (up to 6% is possible). They claim that the refining removes the active mercaptans and sulphides and the remainder of the sulphur is complexed into polycyclic compounds and there is no evidence that this type of sulphur has any effect on cure. This claim may be true in some circumstances. However, it is known from practical experience that with certain polymers and compounds the claim is incorrect, especially when the high sulphur oils are used as test media. Oils supplied to the same oil specification from oil fields in different parts of the world, and meeting all the requirements of the specification may, because of widely different sulphur levels, have serious effects on high temperature ageing. 

The development and optimisation is described of a new curing system to replace lead-based compounds used in epichlorohydrin elastomers currently used in automotive applications. The system is based on 2,4,6-trimercapto-1,3,5-triazine and dialkyldithiophosphate, which is shown to produce a scorch-safe curing system and which confers excellent physical and ageing properties on epichlorohydrin rubbers. Trials are conducted in formulations for multilayer fuel hoses. 9 refs. 

Chemical structure groups and bonds introduced into the networks structure which determine the network physical properties, such as thermal, mechanical, or aging properties. 

For long-term heat ageing, property retention depends on the property and grades considered, notably the heat stabilizers used. For a heat-sensitive characteristic such as elongation at break, the values for a given polyethylene after ageing at 120°C are roughly ... 

Gluing is difficult, needing pre-treatments such as, for example, chemical etching (sulfo-chromic acid etching), flame oxidation or hot-air (500°C) treatment, corona discharge, plasma or UV treatments. The exposure must be brief and superficial and the original and aged properties must be tested. 

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