Synthetic rubber butyl

Butyl and Halobutyl Rubber. Butyl mbber is made by the polymerization of isobutylene a small amount of isoprene is added to provide sites for curing. It is designated HR because of these monomers. Halogenation of butyl mbber with bromine or chlorine increases the reaction rate for vulcanization and laminates or blends of halobutyl are feasible for production of mbber goods. It is estimated that of the - 100 million kg of butyl (UR) and halobutyl (HIIR) mbber in North America, over 90% is used in tire apphcations. The halogenated polymer is used in the innerliner of tubeless tires. Butyl mbber is used to make innertubes and curing bladders. The two major suppHers of butyl and halobutyl polymers in North America are Exxon and Bayer (see ELASTOLffiRS,SYNTHETIC-BUTYLrubber). 

Tellurium dimethylthiocarbamate in combination with mercaptoben2othia2ole, with or without tetramethylthiuram disulfide, is the fastest known accelerator for butyl mbber. It is used extensively in butyl tubes for buses and similar vehicles and in other butyl appUcations (see Elastomers, synthetic Rubber, natural). 

Methylpropene H2C = C(CH3)2 CH3 Polyisobutene is component of "butyl rubber," one of earliest synthetic rubber substitutes. 

Also known as vulcanite and (mainly in the USA) hard rubber . The hard, horn-like product obtained when natural rubber and some synthetic rubbers such as nitrile (NBR) are vulcanised with a high proportion of sulphur or organic nonsulphur vulcanising agent. Butyl rubber and polysulphide rubber do not form ebonites. Ebullioscopy... 

Synthetic rubber(s), 1 693, 21 761. See Ethylene-propylene polymers. See also Butyl rubber acetylene-derived sources, 1 228 synthesis of first butyl rubber after disruption of natural rubber supply in WW II, 4 433... 

Uses Manufacture of butyl and synthetic rubber gasoline component organic synthesis. 

Uses Coolant and refrigerant herbicide and fumigant organic synthesis-methylating agent manufacturing of silicone polymers, pharmaceuticals, tetramethyl lead, synthetic rubber, methyl cellulose, agricultural chemicals and nonflammable films preparation of methylene chloride, carbon tetrachloride, chloroform low temperature solvent and extractant catalytic carrier for butyl rubber polymerization topical anesthetic fluid for thermometric and thermostatic equipment. 

Over 5.5 billion pounds of synthetic rubber is produced annually in the United States. The principle elastomer is the copolymer of butadiene (75%) and styrene (25) (SBR) produced at an annual rate of over 1 million tons by the emulsion polymerization of butadiene and styrene. The copolymer of butadiene and acrylonitrile (Buna-H, NBR) is also produced by the emulsion process at an annual rate of about 200 million pounds. Likewise, neoprene is produced by the emulsion polymerization of chloroprene at an annual rate of over 125,000 t. Butyl rubber is produced by the low-temperature cationic copolymerization of isobutylene (90%) and isoprene (10%) at an annual rate of about 150,000 t. Polybutadiene, polyisoprene, and EPDM are produced by the anionic polymerization of about 600,000, 100,000, and 350,000 t, respectively. Many other elastomers are also produced. 

More than 800 million pounds of EPM and EPDM polymers were produced in the United States in 2001. Their volume ranks these materials fourth behind styrene-1,3-butadiene copolymers, poly( 1,4-butadiene), and butyl rubber as synthetic rubbers. EPM and EPDM polymers have good chemical resistance, especially toward ozone. They are very cost-effective products since physical properties are retained when blended with large amounts of fillers and oil. Applications include automobile radiator hose, weather stripping, and roofing membrane. 

Butanol, which at one time was an unwanted by-product in the preparation of acetone, is now the most important product of the fermentation. The building of a large new factory in Puerto Rico using 10,000 tons of molasses per annum for its production is an indication of this importance. Butanol is probably still the best solvent for cellulose nitrate lacquers. Dibutyl phthalate is certainly the most widely used plasticizer for synthetic resins, and butyl oleate, tributyl citrate and dibutyl tartrate have also been described as plasticizers. Another important use of butanol is as a source of butadiene, which serves as an intermediate in the conversion of sucrose into a synthetic rubber. Although in recent years other methods have been described for the preparation of butanol (for example, from ethyl alcohol and from acetylene), yet the fermentation of carbohydrates is still the cheapest process. 

Here PNO2 partial pressure of nitrogen dioxide in pascals (1 Pa = 0.000145 psi), and the activation energy is 3870 kJ/mol. Other saturated polymers are less susceptible to attack by NO2 than most unsaturated polymers such as synthetic rubbers (polyiso-prene, polybutadiene, and butyl rubber). The presence of oxygen also tends to accelerate degradation by NO2. The reaction of sulfur dioxide with saturated polymers is complex, but appears to be activated by ultraviolet radiation. 

The advanced applications for nitrocellulose plastisol propellants require that they be integrally bonded to the motor case. Successful case bonding for the multiyear storage life of a rocket calls for special adhesives and liners which are completely compatible with these highly plasticized propellants. Best results have been obtained with a combination of an impervious rubber liner and a crosslinked adhesive system with a limited affinity for the plasticizers used in the propellants. Examples of effective liners are silica-filled butyl rubber and chlorinated synthetic rubber. Epoxy polyamides, isocyanate-crosslinked cellulose esters, and combinations of crosslinked phenol-formaldehyde and polyvinyl formal varnishes have proved to be effective adhesives between propellant and impervious liners. Pressure curing of the propellants helps... 

Octadecyl-3-(3, 5 -di-ferf-butyl-4 -hydroxyphenyl) propionate (23) JSR BR-01 Japan Synthetic Rubber... 

Flexible Ebonite This can be called semi-ebonite usually loaded with mineral fillers with a lower proportion of sulphur, say 15 phr, and by incorporating into the compound synthetic rubbers like polychloroprene, polyisobutylene or butyl rubber. This ebonite will have good resistance to impact. A sheet made of flexible ebonite will look like a hard flexible leather. 

Butyl Rubber. A synthetic rubber produced by copolymerization of isobutene(98%) with a small proportion(ca 2%) of isoprene or butadiene. Polymerization is conducted at-50 to 100° in a liquid hydrocarbon, with A1C13 as catalyst. Its outstanding property compared with other rubbers is impermeability to gases. The uncured rubber is tacky, but it may be compounded like natural rubber and vulcanized. Butyl rubber has good resistance to chemical attack and to aging even at high temps. It has superior vibration insulation characteristics and abrasion resistance, but relatively low tensile strength and poor flame resistance... 

The most widely used synthetic rubber is styrene-butadiene rubber (SBR) (Fig. 1). Other commonly used elastomers are polybutadiene, polyethylene-propylene, butyl rubber, neoprene, nitrile rubbers, and polyisoprene. 

Alkenes that easily form carbocations are good candidates for cationic polymerization, which is just another example of electrophilic addition to an alkene. Consider what happens when pure isobutylene is treated with a trace of concentrated sulfuric acid. Protonation of the alkene forms a carbocation. If a large concentration of isobutylene is available, another molecule of the alkene may act as the nucleophile and attack the carbocation to form the dimer (two monomers joined together) and give another carbocation. If the conditions are right, the growing cationic end of the chain will keep adding across more molecules of the monomer. The polymer of isobutylene is polyisobutylene, one of the constituents of butyl rubber used in inner tubes and other synthetic rubber products. 

Butyl rubber is one of the older synthetic rubbers, having been developed in 1937. Because of the saturated nature of a polyolefin elastomer, the commercial polymer is actually a copolymer of isobutylene and isoprene. The isoprene is added to provide cure sites. In addition, halogenated (bromo or chloro) derivatives are available. 

By 1931 the first commercially successful rubber substitute, neoprene, was manufactured by DuPont. Among other rubber substitutes later developed in this country were butyl, Buna-N, and GR-S rubber made both from alcohol and from petroleum. Soon after the entry of the United States into World War II, our manufacture of synthetic rubber was stepped up to almost a millions tons a year. 

NOTE Ibtals for plastics are for those products listed and exclude some small-volume plastics. Synthetic rubber data include Canada. Dry-weight basis unless otherwise specified Density 0.940 and below " Data include Canada from 2001 Density above 0.940 Data include Canada from 1995 Data include Canada from 2000 Data include Canada from 1994 Includes styrene-butadiene copolymers and othm styrene-based polymers Unmodified Includes butyl styrene-butadiene rubber latex, nitrile latex, polyisoprene, and miscellaneous others. SOURCES American Plastics Council, International Institute of Synthetic Rubber Producers. 

The importance of isobutylene in the petrochemical industry is well recognized. Isobutylene is used on a large scale for the production of (i) methacrolein by direct oxidation, (ii) polyisobutylene by polymerization, (iii) synthetic rubber (a copolymer of isobutylene and isoprene), and (iv) methyl tert-butyl ether (MTBE, a gasoline octane-number enhancer) by reaction with methanol. 

Butylated hydroxytoluene is also used at 0.5-1.0% w/w concentration in natural or synthetic rubber to provide enhanced color stability. 

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