Block anionic polymerization

Pluronic block copolymers are S3mthesized by sequential addition of PO and EO monomers in the presence of an alkaline catalyst, such as sodium or potassimn hydroxide (3). The reaction is initiated by polymerization of the PO block followed by the growth of EO chains at both ends of the PO block. Anionic polymerization usually produces polymers with a relatively low polydispersity index (Mn/Mw). Fmrther chromatographic fractionation was employed in procedures for the manufacture of highly purified block copolymers (12,13). 

Luisier A, Bourban P E and Manson J A E (2002) Initiation mechanisms of anionic ring-opening polymerization of lactam-12, J Polym Sci Polym Chem Ed 40 3406-3415. Yamashita Y, Matsui H and Ito K (1972) Block copolymerization V. Block anionic polymerization of lactams, J Polym Sci Polym Chem Ed 10 3577-3587. 

A brief review has appeared covering the use of metal-free initiators in living anionic polymerizations of acrylates and a comparison with Du Font s group-transfer polymerization method (149). Tetrabutylammonium thiolates mn room temperature polymerizations to quantitative conversions yielding polymers of narrow molecular weight distributions in dipolar aprotic solvents. Block copolymers are accessible through sequential monomer additions (149—151) and interfacial polymerizations (152,153). 

Polymerization ofiVIasked Disilenes. A novel approach, namely, the anionic polymerization of masked disilenes, has been used to synthesize a number of poly(dialkylsilanes) as well as the first dialkylamino substituted polysilanes (eq. 13) (111,112). The route is capable of providing monodisperse polymers with relatively high molecular weight M = lO" — 10 ), and holds promise of being a good method for the synthesis of alternating and block copolymers. 

The anionic polymerization of methacrylates using a silyl ketene acetal initiator has been termed group-transfer polymerization (GTP). First reported by Du Pont researchers in 1983 (100), group-transfer polymerization allows the control of methacrylate molecular stmcture typical of living polymers, but can be conveniendy mn at room temperature and above. The use of GTP to prepare block polymers, comb-graft polymers, loop polymers, star polymers, and functional polymers has been reported (100,101). 

Anionic polymerization, if carried out properly, can be truly a living polymerization (160). Addition of a second monomer to polystyryl anion results in the formation of a block polymer with no detectable free PS. This technique is of considerable importance in the commercial preparation of styrene—butadiene block copolymers, which are used either alone or blended with PS as thermoplastics. 

Thermoplastic Elastomers. These represent a whole class of synthetic elastomers, developed siace the 1960s, that ate permanently and reversibly thermoplastic, but behave as cross-linked networks at ambient temperature. One of the first was the triblock copolymer of the polystyrene—polybutadiene—polystyrene type (SheU s Kraton) prepared by anionic polymerization with organoHthium initiator. The stmcture and morphology is shown schematically in Figure 3. The incompatibiHty of the polystyrene and polybutadiene blocks leads to a dispersion of the spherical polystyrene domains (ca 20—30 nm) in the mbbery matrix of polybutadiene. Since each polybutadiene chain is anchored at both ends to a polystyrene domain, a network results. However, at elevated temperatures where the polystyrene softens, the elastomer can be molded like any thermoplastic, yet behaves much like a vulcanized mbber on cooling (see Elastomers, synthetic-thermoplastic elastomers). 

Commercially, anionic polymerization is limited to three monomers styrene, butadiene, and isoprene [78-79-5], therefore only two useful A—B—A block copolymers, S—B—S and S—I—S, can be produced direcdy. In both cases, the elastomer segments contain double bonds which are reactive and limit the stabhity of the product. To improve stabhity, the polybutadiene mid-segment can be polymerized as a random mixture of two stmctural forms, the 1,4 and 1,2 isomers, by addition of an inert polar material to the polymerization solvent ethers and amines have been suggested for this purpose (46). Upon hydrogenation, these isomers give a copolymer of ethylene and butylene. 

Block copolymer chemistry and architecture is well described in polymer textbooks and monographs [40]. The block copolymers of PSA interest consist of anionically polymerized styrene-isoprene or styrene-butadiene diblocks usually terminating with a second styrene block to form an SIS or SBS triblock, or terminating at a central nucleus to form a radial or star polymer (SI) . Representative structures are shown in Fig. 5. For most PSA formulations the softer SIS is preferred over SBS. In many respects, SIS may be treated as a thermoplastic, thermoprocessible natural rubber with a somewhat higher modulus due to filler effect of the polystyrene fraction. Two longer reviews [41,42] of styrenic block copolymer PSAs have been published. 

The earliest SIS block copolymers used in PSAs were nominally 15 wt% styrene, with an overall molecular weight on the order of 200,000 Da. The preparation by living anionic polymerization starts with the formation of polystyryl lithium, followed by isoprene addition to form the diblock anion, which is then coupled with a difunctional agent, such as 1,2-dibromoethane to form the triblock (Fig. 5a, path i). Some diblock material is inherently present in the final polymer due to inefficient coupling. The diblock is compatible with the triblock and acts... 

Photoinitiators provide a convenient route for synthesizing vinyl polymers with a variety of different reactive end groups. Under suitable conditions, and in the presence of a vinyl monomer, a block AB or ABA copolymer can be produced which would otherwise be difficult or impossible to produce by another polymerization method. Moreover, synthesis of block copolymers by this route is much more versatile than those based on anionic polymerization, since a wider range of a monomers can be incorporated into the blocks. 

The block copolymer produced by Bamford s metal carbonyl/halide-terminated polymers photoinitiating systems are, therefore, more versatile than those based on anionic polymerization, since a wide range of monomers may be incorporated into the block. Although the mean block length is controllable through the parameters that normally determine the mean kinetic chain length in a free radical polymerization, the molecular weight distributions are, of course, much broader than with ionic polymerization and the polymers are, therefore, less well defined,... 

As previously described, all microspheres discussed in this chapter were synthesized from AB type diblock copolymers. Precursor block copolymers, poly(styrene-b-4-vinyl pyridine) (P[S-b-4VP]) diblock copolymers, were synthesized using the additional anionic polymerization technique [13]. The basic properties of the block copolymers were determined elsewhere [24,25] and are listed... 

As these block copolymers were synthesized using the anionic polymerization technique, their molecular weight distributions were narrow. The microspheres with narrower size distribution are better for well-ordered self-organization. Actually, all block copolymers synthesized for these works formed poly(4-vinyl pyridine) (P4VP) spheres in the PS matrices with narrow size distributions. 

The poly(styrene-b-isoprene) (P(S-b-IP)) and poly(-styrene-b-2-vinyl pyridine) (P(S-b-2VP)) block copolymers with narrow molecular weight distributions for blending with the microspheres were also synthesized using the additional anionic polymerization technique. The number-average molecular weights (Mns) and PS contents are also shown in Table 1. 

Polystyrene homopolymer produced by free radical initiators is highly amorphous (Tg = 100°C). The general purpose rubber (SBR), a block copolymer with 75% butadiene, is produced by anionic polymerization. 

The dimer behaves simultaneously as a radical and as a carban-ion, and thus the radical end might grow by a radical mechanism, anionic polymerization proceeding from the carbanion end. This behavior is particularly interesting when two monomers are present in the system, one polymerizable by a radical but not by an anionic mechanism, the other behaving in the opposite sense. In such a hypothetical case the resulting product would be a block polymer, -A—A. . . A—B—B. . . B-. 

One of the earliest examples of this methodology involves the reaction of a polymeric anion (formed by living anionic polymerization) with molecular oxygen to form a polymeric hydroperoxide which can be decomposed either thermally or, preferably, in a redox reaction to initiate block polymer formation with a second monomer (Scheme 7.25). However, the usual complications associated with initiation by hydroperoxides apply (Section 3.3.2.5). 

Tung et al21> have reported on the use of a polymeric thiol transfer agent for use in block copolymer production. Various methods have been used for the anion thiol conversion. Near quantitative yields of thiol arc reported to have been obtained by terminating anionic polymerization with ethylene sulfide and derivatives (Scheme 7.27). Transfer constants for the polymeric thiols are reported to be similar to those of analogous low molecular weight compounds.273... 

Bamford, Eastmond and coworkers have employed metal complexpolymeric halide redox systems to initiate block and graft copolymerization. The polymeric halides can be synthesized by a variety of techniques, including radical polymerization,281 anionic polymerization (Scheme 7.28),"so... 

The generic features of these approaches are known from experience in anionic polymerization. However, radical polymerization brings some issues and some advantages. Combinations of strategies (a-d) are also known. Following star formation and with appropriate experimental design to ensure dormant chain end functionality is retained, the arms may be chain extended to give star block copolymers (321). In other cases the dormant functionality can be retained in the core in a manner that allows synthesis of mikto-arm stars (324). 

Anionic polymerization of ethylene oxide by living carbanions of polystyrene was first carried out by Szwarc295. A limited number of methods have been reported in the preparation of A-B and A-B-A copolymers in which B was polystyrene and A was poly(oxyethylene)296-298. The actual procedure was to allow ethylene oxide to polymerize in a vacuum system at 70 °C with the polystyrene anion initiated with cumyl potassium in THF299. The yields of pure block copolymers are usually limited to about 80% because homopolymers are formed300. ... 

Anionic polymerization of pivalolactone with the polystyrene anion produced only homopolymer mixtures, but the polystyrene carboxylate anion was able to give a block copolymer336. The block efficiency depends on catalyst ratio and conversion because the initiation step is slow compared with propagation337. Tough and elastic films were obtained by graft copolymerization or block copolymerization of pivalolactone onto elastomers containing tetrabutylammonium carboxylate groups338,339. ... 

Anionic polymerization of lactams was shown to proceed according to what is called the activated monomer mechanism. With bischloroformates of hydroxy-terminated poly(tetramethyleneglycol) and poly(styrene glycol) as precursors for a polymeric initiator containing N-acyl lactam ends, block copolymers with n-pyrrol-idone and e-caprolactam were obtained by bulk polymerizations in vacuum at 30 and 80 °C, respectively361. ... 

The synthesis of well defined block copolymers exhibiting controlled molecular weight, low compositional heterogeneity and narrow molecular weight distribution is a major success of anionic polymerization techniques 6,7,14-111,112,113). Blocks of unlike chemical nature have a general tendency to undergo microphase separation, thereby producing mesomorphic phases. Block copolymers therefore exhibit unique properties, that prompted numerous studies and applications (e.g. thermoplastic elastomers). 

Anionic polymerizations are well suited for the synthesis of polymers fitted at chain end with reactive functions. Block copolymers can result from reactions between suitable functions carried by two different functional precursors. In some cases the carbanionic sites themselves are the reactive functions. In other cases, functional polymers (obtained anionically, or by other methods) can be reacted with low molecular weight coupling agents. Here are a few examples ... 

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