Anionic polymerization block copolymer synthesis

The reactions of polymeric anions with appropriate azo-compounds or peroxides to form polymeric initiators provide other examples of anion-radical transformation (e.g. Scheme 7. 6). ""7i However, the polymeric azo and peroxy compounds have limited utility in block copolymer synthesis because of the poor efficiency of radical generation from the polymeric initiators (7.5.1). 

Anionic Polymerization of -Caprolactone for Block Copolymer Synthesis... 

The nonterminating nature of living anionic polymerization allows the synthesis of block copolymers,480,481 which are useful thermoplastic elastomers. They have many properties of rubber (softness, flexibility, resilience) but in contrast to rubber can be processed as thermoplastics 482,483 Block copolymers can be manufactured by polymerizing a mixture of two monomers or by using sequential polymerization. 

Commercially Available Polymers. Modification of terminal groups for block copolymer synthesis can be applied to commercially available end-func-tionalized polymers although most of them are produced by living anionic polymerization. Thus, some of the block copolymers shown in Figure 25 were already described above. 

We are currently exploring new routes to the synthesis of ionomers with controlled architecture, i.e. with control over the amount and location of ionic groups in the polymer backbone. One of our main interests is the synthesis of ion containing block copolymers. The applicability of anionic polymerization in the synthesis of block copolymers and other well defined model systems is well documented (22-24) Not as well appreciated, however, is the blocky nature that certain emulsion copolymerizations may provide. Thus, we have utilized both anionic and free radical emulsion polymerization in the preparation of model ionomers of controlled architecture. In this paper, the synthesis and characteristics of sulfonated and carboxylated block ionomers by both free radical emulsion and anionic polymerization followed by hydrolysis will be discussed. 

Block Copolymer Synthesis by Three-Step Sequential Monomer Addition The preparation of block copolymers by sequential addition of monomers using living anionic polymerization and a monofunctional initiator is the most direct method for preparing well-defined block copolymers. Detailed laboratory procedures for anionic synthesis of block copolymers are available [37, 230], Several important aspects of these syntheses can be illustrated by considering the preparation of an important class of block copolymers (Scheme 7.22), the polystyrene-fe-polydiene-( -polystyrene triblock copolymers. 

Potentially, there are greater numbers of monomers that are suitable for cationic polymerization than for anionic, but the cationic method is less successful in block copolymer synthesis because, in many systems, the existence of a living carbocationic species is doubtful. Consequently, the involvement of carbocations in block copolymer synthesis tends to be limited to mixed reactions, e.g., the couphng of poly(tetrahydro-furan) cations with polystyryl anions to give an (A - B) diblock (Equation 5.19). 

The main techniques for synthesis of block copolymers in research laboratories around the world are presently anionic polymerization and living polymerization, cationic and radical. The older technique of anionic polymerization is still used widely in the industrial manufacture of block copolymers. Cationic polymerization may be used to polymerize monomers that cannot be polymerized anionically, although it is used for only a limited range of monomers. A summary of block copolymer synthesis techniques has been provided (5). 

Due to the advancements in polymer synthesis there are a number of controlled polymerization techniques available today and, therefore, the number of publications on tailor-made block copolymers has increased especially during the last decade. Besides the living anionic and, to a less extent, also cationic polymerizations various techniques of controlled radical polymerization have become popular. Also some works have been carried out establishing control in polycondensation and even coordination polymerization. Some of the different techniques have been also combined in block copolymer synthesis. Thus an increasing number of monomers have become accessible for the synthesis of tailor-made block copolymers of various chain architectures. 

Starting with a functionaUzation of a,(o-dihydroxy-terminated poly(ethylene oxide) or poly(propylene oxide) by HDl 18, followed by a reaction with a,(0-diamino-terminated copolymer of butadiene and acrylonitrile, a triblock macroactivator was synthesized the anionic polymerization of CL at 140 °C in the presence of this copolymer gave an A-B-C-B-A copolymer [61]. A similar macroactivator for block copolymer synthesis was prepared by a stepwise anionic polymerization of isoprene (with dilithium a-methylstyrene tetramer) and oxirane [62]. 

Polymerization ofiVIasked Disilenes. A novel approach, namely, the anionic polymerization of masked disilenes, has been used to synthesize a number of poly(dialkylsilanes) as well as the first dialkylamino substituted polysilanes (eq. 13) (111,112). The route is capable of providing monodisperse polymers with relatively high molecular weight M = lO" — 10 ), and holds promise of being a good method for the synthesis of alternating and block copolymers. 

Photoinitiators provide a convenient route for synthesizing vinyl polymers with a variety of different reactive end groups. Under suitable conditions, and in the presence of a vinyl monomer, a block AB or ABA copolymer can be produced which would otherwise be difficult or impossible to produce by another polymerization method. Moreover, synthesis of block copolymers by this route is much more versatile than those based on anionic polymerization, since a wider range of a monomers can be incorporated into the blocks. 

The generic features of these approaches are known from experience in anionic polymerization. However, radical polymerization brings some issues and some advantages. Combinations of strategies (a-d) are also known. Following star formation and with appropriate experimental design to ensure dormant chain end functionality is retained, the arms may be chain extended to give star block copolymers (321). In other cases the dormant functionality can be retained in the core in a manner that allows synthesis of mikto-arm stars (324). 

The synthesis of well defined block copolymers exhibiting controlled molecular weight, low compositional heterogeneity and narrow molecular weight distribution is a major success of anionic polymerization techniques 6,7,14-111,112,113). Blocks of unlike chemical nature have a general tendency to undergo microphase separation, thereby producing mesomorphic phases. Block copolymers therefore exhibit unique properties, that prompted numerous studies and applications (e.g. thermoplastic elastomers). 

Anionic polymerizations are well suited for the synthesis of polymers fitted at chain end with reactive functions. Block copolymers can result from reactions between suitable functions carried by two different functional precursors. In some cases the carbanionic sites themselves are the reactive functions. In other cases, functional polymers (obtained anionically, or by other methods) can be reacted with low molecular weight coupling agents. Here are a few examples ... 

The purpose of this review is to show how anionic polymerization techniques have successfully contributed to the synthesis of a great variety of tailor-made polymer species Homopolymers of controlled molecular weight, co-functional polymers including macromonomers, cyclic macromolecules, star-shaped polymers and model networks, block copolymers and graft copolymers. 

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