Acrylic monomers, anionic polymerization

A brief review has appeared covering the use of metal-free initiators in living anionic polymerizations of acrylates and a comparison with Du Font s group-transfer polymerization method (149). Tetrabutylammonium thiolates mn room temperature polymerizations to quantitative conversions yielding polymers of narrow molecular weight distributions in dipolar aprotic solvents. Block copolymers are accessible through sequential monomer additions (149—151) and interfacial polymerizations (152,153). 

Alkyl cyanoacrylate monomers have been copolymerized with a variety of monomers, both by radical and anionic initiation. The radical-initiated copolymerization with acrylic monomers was performed with a sufficient amount of an acid stabilizer present to suppress polymerization by anionic means [19]. This investigation has been covered extensively elsewhere. 

Radical copolymerization is used in the manufacturing of random copolymers of acrylamide with vinyl monomers. Anionic copolymers are obtained by copolymerization of acrylamide with acrylic, methacrylic, maleic, fu-maric, styrenesulfonic, 2-acrylamide-2-methylpro-panesulfonic acids and its salts, etc., as well as by hydrolysis and sulfomethylation of polyacrylamide Cationic copolymers are obtained by copolymerization of acrylamide with jV-dialkylaminoalkyl acrylates and methacrylates, l,2-dimethyl-5-vinylpyridinum sulfate, etc. or by postreactions of polyacrylamide (the Mannich reaction and Hofmann degradation). Nonionic copolymers are obtained by copolymerization of acrylamide with acrylates, methacrylates, styrene derivatives, acrylonitrile, etc. Copolymerization methods are the same as the polymerization of acrylamide. 

To be eligible to living anionic polymerization a vinylic monomer should carry an electron attracting substituent to induce polarization of the unsaturation. But it should contain neither acidic hydrogen, nor strongly electrophilic function which could induce deactivation or side reactions. Typical examples of such monomers are p-aminostyrene, acrylic esters, chloroprene, hydroxyethyl methacrylate (HEMA), phenylacetylene, and many others. 

These TMS-carbamate-mediated NCA polymerizations resemble to some extent the group-transfer polymerization (GTP) of acrylic monomers initiated by organo-silicon compounds [40]. Unlike GTPs that typically require Lewis acid activators or nucelophilic catalysts to facilitate the polymerization [41], TMS-carbamate-mediated NCA polymerizations do not appear to require any additional catalysts or activators. However, it is still unclear whether the TMS transfer proceeds through an anionic process as in GTP [41] or through a concerted process as illustrated in Scheme 14. 

The activity of transition metal allyl compounds for the polymerization of vinyl monomers has been studied by Ballard, Janes, and Medinger (10) and their results are summarized in Table II. Monomers that polymerize readily with anionic initiators, such as sodium or lithium alkyls, polymerize vigorously with allyl compounds typical of these are acrylonitrile, methyl methacrylate, and the diene isoprene. Vinyl acetate, vinyl chloride, ethyl acrylate, and allylic monomers do not respond to these initiators under the conditions given in Table II. 

The controlled polymerization of (meth)acrylates was achieved by anionic polymerization. However, special bulky initiators and very low temperatures (- 78 °C) must be employed in order to avoid side reactions. An alternative procedure for achieving the same results by conducting the polymerization at room temperature was proposed by Webster and Sogah [84], The technique, called group transfer polymerization, involves a catalyzed silicon-mediated sequential Michael addition of a, /f-unsaluralcd esters using silyl ketene acetals as initiators. Nucleophilic (anionic) or Lewis acid catalysts are necessary for the polymerization. Nucleophilic catalysts activate the initiator and are usually employed for the polymerization of methacrylates, whereas Lewis acids activate the monomer and are more suitable for the polymerization of acrylates [85,86]. 

Alkyl derivatives of the alkaline-earth metals have also been used to initiate anionic polymerization. Organomagnesium compounds are considerably less active than organolithiums, as a result of the much less polarized metal-carbon bond. They can only initiate polymerization of monomers more reactive than styrene and 1,3-dienes, such as 2- and 4-vinylpyridines, and acrylic and methacrylic esters. Organostrontium and organobarium compounds, possessing more polar metal-carbon bonds, are able to polymerize styrene and 1,3-dienes as well as the more reactive monomers. 

The stereoselective polymerization of various acrylates and methacrylates has been studied using initiators such as atkyllithium [Bywater, 1989 Pasquon et al., 1989 Quirk, 1995, 2002]. Table 8-12 illustrates the effects of counterion, solvent, and temperature on the stereochemistry of the anionic polymerization of methyl methacrylate (MMA). In polar solvents (pyridine and THF versus toluene), the counterion is removed from the vicinity of the propagating center and does not exert an influence on entry of the next monomer unit. The tendency is toward syndiotactic placement via chain end control. The extent of syndiotacticity... 

The most widely investigated optically active poly-acrylic-esters are the polymers of bomyl and menthyl acrylate and methacrylate in this case the monomers have been polymerized by radical polymerization using benzoyl-peroxide (135), A. I. B. N. (134, 135), y-rays (131, 135), U. V. rays (4) in the presence of benzoin (134), and by anionic polymerization using LiC4H9 (4, 135) or C6H5MgBr (134, 135) as catalyst. 

Diphenylmethylcarbanions. The carbanions based on diphenyknethane (pKa = 32) (6) are useful initiators for vinyl and heterocyclic monomers, especially alkyl methacrylates at low temperatures (94,95). Addition of lithium chloride or lithium /W -butoxide has been shown to narrow the molecular weight distribution and improve the stability of active centers for anionic polymerization of both alkyl methacrylates and tert-huXyi acrylate (96,97). Surprisingly, these more stable carbanions can also efficiendy initiate the polymerization of styrene and diene monomers (98). 

Acrylic Macromers. Thus far we have shown applications of SFC to the characterizations of monomers and crosslinkers. The next couple applications will focus upon the analysis of oligomeric methacrylates, specifically methacrylate macromers. Methacrylate macromers are frequently used as building blocks for larger architecturally designed polymers. Unfortunately, macromers far exceed the capability of GC and do not possess a chromophore for HPLC analysis. Hatada et. al. has used packed column SFC to analyzed the stereoisomers of oligomeric methylmethacrylate (MMA) prepared by anionic polymerization (13). 

Ballard et al. [64] found that bulky dialkyl aluminum phenolate additives would improve the anionic polymerization of acrylic monomers. They called their method Screened Anionic Polymerization (Scheme 28). 

The goal of producing low cost ( 1—5/lb.) acrylic block, comb, star, and telechelic polymers by GTP and anionic polymerization has not been met. Free radical polymerization of acrylics and other vinyl monomers on the other hand requires little purification of materials, works in water and other protic solvents, and is low cost. Considerable efforts are presently under way therefore to develop controlled free radical polymerization methods. 

Catalysts of the Ziegler type have been used widely in the anionic polymerization of 1-olefins, diolefins, and a few polar monomers which can proceed by an anionic mechanism. Polar monomers normally deactivate the system and cannot be copolymerized with olefins. However, it has been found that the living chains from an anionic polymerization can be converted to free radicals in the presence of peroxides to form block polymers with vinyl and acrylic monomers. Vinylpyridines, acrylic esters, acrylonitrile, and styrene are converted to block polymers in good yield. Binary and ternary mixtures of 4-vinylpyridine, acrylonitrile, and styrene, are particularly effective. Peroxides are effective at temperatures well below those normally required for free radical polymerizations. A tentative mechanism for the reaction is given. 

Lithium ester enolates are extremely important in polymer chemistry as initiators and active centers of the anionic polymerization of acrylic and methacrylic monomers in polar solvents. Thus, HF-SCF studies, comparable to those mentioned above, were undertaken on monomeric methyl isobutyrate (MIB) enolate210,211. The overall conclusions on the aggregation and solvation trends are exactly the same, the bent rj3-0,C mode being preferred over the rj1-O planar one by ca 3.3 kcalmol-1. While the dimeric MIB enolate solvated by four molecules of THF was found to be the enthalpically most stable aggregate, the prismatic S6 unsolvated MIB hexamer was computed as the preferred structure in non-polar solvents (Scheme 55)212. In the latter case, the supplementary oxygen of the ester acting as a side-chain ligand for the lithium seems to explain this remarkable stability. 

The favorable effect of trialkylaluminium on the anionic polymerization of acrylic monomers induced by organolithium compounds prompted a DFT theoretical and 6Li,13C NMR study on the interaction between AlEt3 and ethyl lithioisobutyrate (EIBLi) in toluene at — 20 °C. Monomers, dimers and tetramers of 1 1 or 1 2 enolate and AlEt3 aggregates were identified (Scheme 67)286. 

The surfactants used in the emulsion polymerization of acrylic monomers are classified as anionic, cationic, or nonionic. Anionic surfactants, such as salts of alkyl sulfates and alkylarene sulfates and phosphates, or nonionic surfactants, such as alkyl or aryl polyoxyethylenes, are most common (87,98—101). Mixed anionic—nonionic surfactant systems are also widely utilized (102—105). 

Acrylate monomers do not generally polymerize by a cationic mechanism. However, the anionic polymerization of acrylic monomers to stereoregular or block copolymers is well known. These polymerizations are conducted in organic solvents, primarily using organometallic compounds as initiators. 

Cyanoacrylate adhesives (Super-Glues) are materials which rapidly polymerize at room temperature. The standard monomer for a cyanoacrylate adhesive is ethyl 2-cyanoacrylate /7085-85-0], which readily undergoes anionic polymerization. Very rapid cure of these materials has made them widely used in the electronics industry for speaker magnet mounting, as well as for wire tacking and other applications requiring rapid assembly. Anionic polymerization of a cyanoacrylate adhesive is normally initiated by water. Therefore, atmospheric humidity or the surface moisture content must be at a certain level for polymerization to take place. These adhesives are not cross-linked as are the surface-activated acrylics. Rather, the cyanoacrylate material is a thermoplastic, and thus, the adhesives typically have poor temperature resistance. 

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