Zeolites adsorptive separation

I 5 Oi>emeiv in Zeolites Adsorptive Separation Table 5.1 Continued... 

The second part of the book covers zeolite adsorptive separation, adsorption mechanisms, zeolite membranes and mixed matrix membranes in Chapters 5-11. Chapter 5 summarizes the literature and reports adsorptive separation work on specific separation applications organized around the types of molecular species being separated. A series of tables provide groupings for (i) aromatics and derivatives, (ii) non-aromatic hydrocarbons, (iii) carbohydrates and organic acids, (iv) fine chemical and pharmaceuticals, (v) trace impurities removed from bulk materials. Zeolite adsorptive separation mechanisms are theorized in Chapter 6. 

At low temperatures, adsorptive separation becomes important for zeolite membranes as sorption of one species can effectively hinder permeation of other species. 

When selecting candidate zeolitic materials for effecting an adsorptive separation the researcher faces an enormous number of possible combinations of materials and desorbents. In the absence of any established algorithm for selecting materials the researcher is forced to rely on analogy and published experience to make choices for experimentation. 

The most commonly employed crystalline materials for liquid adsorptive separations are zeolite-based structured materials. Depending on the specific components and their structural framework, crystalline materials can be zeoUtes (silica, alumina), silicalite (silica) or AlPO-based molecular sieves (alumina, phosphoms oxide). Faujasites (X, Y) and other zeolites (A, ZSM-5, beta, mordenite, etc.) are the most popular materials. This is due to their narrow pore size distribution and the ability to tune or adjust their physicochemical properties, particularly their acidic-basic properties, by the ion exchange of cations, changing the Si02/Al203 ratio and varying the water content. These techniques are described and discussed in Chapter 2. By adjusting the properties almost an infinite number of zeolite materials and desorbent combinations can be studied. 

Raychoudhuri, A. and Gaikar, V.G. (1995) Adsorptive separations of 2,6-xylenol/cresol mixtures with zeolites. Sep. Technol, 5, 91. 

Palkhiwala, A.G., lin, Y.H., Perlmutter, D.D., and Olson, D.H. (1999) Liquid phase separation of polar hydrocarbons from light aromatics using zeolites. Adsorption, 5, 399 07. 

Benashvili, E.M., Uchaneishvili, T.G., Alibegashvili, M.S., Cherkezishvili, N.I., and Kvitaishvili, K.E. (1985) Adsorptive separation of hetero compounds from petroleum fractions by natural zeolites. Soohshch. Akad. Nauk Gruz. SSR, 118, 537. 

This chapter addresses the fundamentals of zeolite separation, starting with (i) impacts of adsorptive separation, a description of liquid phase adsorption, (ii) tools for adsorption development such as isotherms, pulse and breakthrough tests and (iii) requirements for appropriate zeolite characteristics in adsorption. Finally, speculative adsorption mechanisms are discussed. It is the author s intention that this chapter functions as a bridge to connect the readers to Chapters 7 and 8, Liquid Industrial Aromatics Adsorptive Separation and Liquid Industrial Non-Aromatics Adsorptive Separation, respectively. The industrial mode of operation, the UOP Sorbex technology, is described in Chapters 7 and 8. 

The coimnerdal liquid adsorptive separation process of Ciq-Ch -olefins from Cio-Ci4 n-paraffins is another unique example of how zeolite adsorption can be applied. As shown in Table 6.1, distillation is not an option to separate C10-C14 olefins from Ciq-Cu paraffins because of their close boiling points. In this case, the UOP Olex process using NaX adsorbent is used to separate Ciq-Cm olefins from Cio-Ci4 paraffins. 

Recognizing the need for a more economically and environmentally friendly citric acid recovery process, an adsorptive separation process to recover citric acid from fermentation broth was developed by UOP [9-14] using resin adsorbents. No waste gypsum is generated with the adsorption technique. The citric acid product recovered from the Sorbex pilot plant either met or exceeded all specifications, including that for readily carbonizable substances. An analysis of the citric acid product generated from a commercially prepared fermentation broth is shown in Table 6.2, along with typical production specifications. The example sited here is not related to zeolite separation. It is intent to demonstrate the impact of adsorption to other separation processes. 

When developing a liquid phase adsorptive separation process, a laboratory pulse test is typically used as a tool to search for a suitable adsorbent and desorbent combination for a particular separation. The properties of the suitable adsorbent, such as type of zeolite, exchange cation and adsorbent water content, are a critical part of the study. The desorbent, temperature and liquid flow circulation are also critical parameters that can be obtained from the pulse test. The pulse test is not only a critical tool for developing the equilibrium-selective adsorption process it is also an essential tool for other separation process developments such as rate-selective adsorption, shape-selective adsorption, ion exchange and reactive adsorption. 

Ba-Modenite s selectivity to MX is higher than OX, but the opposite is true for BaY. This reversal in selectivity is a result of differences in adsorbent framework characteristics mordenite has higher acid strength compared to Y zeolite. Adsorption and desorption rates of xylenes are expected to be faster in BaY compared to Ba-Mordenite because Mordenite is a one-dimensional channel system while Y zeoUte is a three-dimensional channel. With the reason stated, a three-dimensional channel ZeoUte is the preferred mass separating agent of choice compared to one-or two-dimensional channels for the liquid adsorption separation. 

Acid-base interactions between zeolitic adsorbents and adsorbates do not always correctly predict the trend of adsorbent selectivity. This is illustrated by the adsorptive separation of durene from isodurene. Pulse test experiments indicated that the adsorbent selectivity for durene/isodurene increases from KX < NaX < LiX, shown in Table 6.6 [32], Because isodurene is a stronger base than durene (Table 6.5), one would expect that the results for adsorbent selectivity... 

Hence, water molecules enhance the acidic properties of the zeolite s Bronsted acids. Adsorbate-adsorbent interactions and, therefore, adsorbent selectivity and adsorbate mass transfer rates are altered due to water polarization. When developing an adsorbent to be used in a commercial adsorptive separation process, the water content of the adsorbent is adjusted to balance adsorbent selectivity and component mass transfer rate. 

Adsorptive separation is a powerful technology in industrial separations. In many cases, adsorption is the only technology available to separate products from industrial process streams when other conventional separation tools fail, such as distillation, absorption, membrane, crystallization and extraction. Itis also demonstrated that zeolites are unique as an adsorbent in adsorptive separation processes. This is because zeolites are crystalline soUds that are composed of many framework structures. Zeolites also have uniform pore openings, ion exchange abiUty and a variety of chemical compositions and crystal particle sizes. With the features mentioned, the degree of zeoUte adsorption is almost infinite. It is also noted that because of the unique characteristics of zeoHtes, such as various pore openings, chemical compositions and structures, many adsorption mechanisms are in existence and are practiced commercially. 

Chapter 7 gives a review of the technology and applications of zeolites in liquid adsorptive separation of petrochemical aromatic hydrocarbons. The application of zeolites to petrochemical aromatic production may be the area where zeolites have had their largest positive economic impact, accounting for the production of tens of millions of tonnes of high-value aromatic petrochemicals annually. The nonaromatic hydrocarbon liquid phase adsorption review in Chapter 8 contains both general process concepts as well as sufficient individual process details for one to understand both commercially practiced and academic non-aromatic separations. 

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