Thermoplastic elastomer, general

Macromers have been used to produce thermoplastic elastomers. Generally, the backbone serves as the elastomeric phase while the branches serve as the hard phases. These structures are often referred to as comb -shaped because of the similarity between the rigid part of the comb and its teeth and the structure of these graft polymers. 

Recently developed thermoplastic rubbers (e.g., Santoprene developed by Monsanto) are taking over some of the market niches, which were formerly reserved for vulcanized (cross-linked) rubbers [34]. Not only does this material lend itself to convenient processing like a thermoplastic, but once an item made from a thermoplastic rubber has outlived its usefulness it can be much more readily reprocessed. However, thermoplastic elastomers generally have lower strength, less abrasion resistance, and lower tolerance to high temperatures than vulcanized rubber so these materials will only encroach on conventional rubber applications in areas where these properties are less important. 

Vyram . [Advanced Elastomer Systems] Thermoplastic elastomer general-performance rubber rqrlacement... 

Compounded polymers prepared with thermoplastic elastomers (TPE) are prepared in much the same manner as thermoplastics, with some exceptions. Thermoplastic elastomers generally combine the flexibility and frictional behavior of mbber compounds with the practical forming considerations of thermoplastic materials. These are commonly encountered in automotive and appliance applications where non-slip surfaces are desirable. Since compounds in this class have elastomeric physical characteristics, this often requires that a twin-screw mixer makes use of... 

Natural mbber comes generally from southeast Asia. Synthetic mbbers are produced from monomers obtained from the cracking and refining of petroleum (qv). The most common monomers are styrene, butadiene, isobutylene, isoprene, ethylene, propylene, and acrylonitrile. There are numerous others for specialty elastomers which include acryUcs, chlorosulfonated polyethylene, chlorinated polyethylene, epichlorohydrin, ethylene—acryUc, ethylene octene mbber, ethylene—propylene mbber, fluoroelastomers, polynorbomene, polysulftdes, siUcone, thermoplastic elastomers, urethanes, and ethylene—vinyl acetate. 

The particular type of thermoplastic elastomer (TPE) shown in Figure 3 exhibits excellent tensile strength of 20 MPa (2900 psi) and elongation at break of 800—900%, but high compression set because of distortion of the polystyrene domains under stress. These TPEs are generally transparent because of the small size of the polystyrene domains, but can be colored or pigmented with various fillers. As expected, this type of thermoplastic elastomer is not suitable for use at elevated temperatures (>60° C) or in a solvent environment. Since the advent of these styrenic thermoplastic elastomers, there has been a rapid development of TPEs based on other molecular stmctures, with a view to extending their use to more severe temperature and solvent environments. 

The classification given in Table 1 is based on the process, ie, thermosetting or thermoplastic, by which polymers in general are formed into usehil articles and on the mechanical properties, ie, rigid, flexible, or mbbery, of the final product. AH commercial polymers used for molding, extmsion, etc, fit into one of these six classifications the thermoplastic elastomers are the newest. 

Properties such as low permanent set, low creep and low hysteresis are really measures of the efficiency of the heat fugitive network system. This is a complex function of the morphology. As a very general statement, the problem would seem to be less important with the harder grades of thermoplastic elastomer. 

In general, the thermoplastic elastomers have yet to achieve the aim of replacing general purpose vulcanised rubbers. They have replaced rubbers in some specialised oil-resistant applications but their greatest growth has been in developing materials of consistency somewhat between conventional rubbers and hard thermoplastics. A number of uses have also been developed outside the field of conventional rubber and plastics technology. 

Thermoplastic block copolymers were used for pressure-sensitive and hot-melt rubber adhesives as from the middle sixties. These adhesives found application in packaging, disposable diapers, labels and tapes, among other industrial markets. The formulation of these adhesives generally includes an elastomer (generally containing styrene endblocks and either isoprene, butadiene or ethylene-butylene midblocks) and a tackifier (mainly a rosin derivative or hydrocarbon resin). 

Thermoplastic polyurethane (TPU) is a type of synthetic polymer that has properties between the characteristics of plastics and rubber. It belongs to the thermoplastic elastomer group. The typical procedure of vulcanization in rubber processing generally is not needed for TPU instead, the processing procedure for normal plastics is used. With a similar hardness to other elastomers, TPU has better elasticity, resistance to oil, and resistance to impact at low temperatures. TPU is a rapidly developing polymeric material. 

This chapter discusses synthetic polymers based primarily on monomers produced from petroleum chemicals. The first section covers the synthesis of thermoplastics and engineering resins. The second part reviews thermosetting plastics and their uses. The third part discusses the chemistry of synthetic rubbers, including a brief review on thermoplastic elastomers, which are generally not used for tire production but to make other rubber products. The last section addresses synthetic fibers. 

The synthesis of well defined block copolymers exhibiting controlled molecular weight, low compositional heterogeneity and narrow molecular weight distribution is a major success of anionic polymerization techniques 6,7,14-111,112,113). Blocks of unlike chemical nature have a general tendency to undergo microphase separation, thereby producing mesomorphic phases. Block copolymers therefore exhibit unique properties, that prompted numerous studies and applications (e.g. thermoplastic elastomers). 

Solvent Resistance. One of the distinct advantages of a crystalline thermoplastic elastomer over an amorphous one should be its superior solvent resistance, since the latter types are generally soluble. Table III shows the swelling behavior of the H2-BIB triblocks in toluene at 25°C. It can be seen that the maximum swelling obtained was in the case of the H2-BIB-34, which had the lowest end-block content. Furthermore, the equilibrium swelling ratio of 3-26 obtained for this polymer is considerably less than the value of 5 or 6 generally exhibited by a well-vulcanized natural rubber. 

Reversible network structure is the single most important characteristic of a thermoplastic elastomer. This novel property generally arises from the presence of a phase-separated morphology in the bulk material which in turn is dictated by the molecular structure, often of a block copolymer nature. A wide variety of synthetic methods can, in principle, produce endless varieties of thermoplastic elastomers this fact coupled with the advantageous processing characteristics of these materials suggest that the use of thermoplastic elastomers will continue to grow in the 1980 s. 

Some of the conditions used in rubber test methods may need modifying for application to thermoplastic elastomers because of their intrinsic thermoplastic nature. If the temperatures generally used in ageing and compression set tests on thermosetting rubbers were applied to thermoplastic materials they could appear to perform extremely badly. Whether this was significant would depend on the service temperature. Data sheets need to be checked as those for thermoplastic elastomers may have used much lower temperatures that would be found for conventional rubbers, and it is only too easy to get a misleading impression of performance. 

At the time of writing, there is a proposal in ISO TC 61 for a standard on Acquisition and presentation of comparable data for thermoplastic elastomer materials along the lines of those already in existence for thermoplastics. The first draft is rather different from documents on the same theme proposed in TC 45 for rubbers generally and it is to be hoped that either the two committees can cooperate on the production of a thermoplastic rubber document or the idea is dropped. 

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