Tensile composite

Mode of f luie of tensile composite specimens made from different types of Grafil ... 

Figure 17.40 Failure modes of cfrp tensile composite specimens made from Grafil HTU, AU, HTS and HMS.

The importance of polymer composites arises largely from the fact that such low density materials can have unusually high elastic modulus and tensile strength. Polymers have extensive applications in various fields of industry and agriculture. They are used as constructional materials or protective coatings. Exploitation of polymers is of special importance for products that may be exposed to the radiation or temperature, since the use of polymers make it possible to decrease the consumption of expensive (and, sometimes, deficient) metals and alloys, and to extent the lifetime of the whole product. 

Wlrile quaternary layers and stmctures can be exactly lattice matched to tire InP substrate, strain is often used to alter tire gap or carrier transport properties. In Ga In s or Ga In Asj grown on InP, strain can be introduced by moving away from tire lattice-matched composition. In sufficiently tliin layers, strain is accommodated elastically, witliout any change in the in-plane lattice constant. In tliis material, strain can be eitlier compressive, witli tire lattice constant of tire layer trying to be larger tlian tliat of tire substrate, or tensile. 

Most of the polymer s characteristics stem from its molecular stmcture, which like POE, promotes solubiUty in a variety of solvents in addition to water. It exhibits Newtonian rheology and is mechanically stable relative to other thermoplastics. It also forms miscible blends with a variety of other polymers. The water solubiUty and hot meltable characteristics promote adhesion in a number of appHcations. PEOX has been observed to promote adhesion comparable with PVP and PVA on aluminum foil, cellophane, nylon, poly(methyl methacrylate), and poly(ethylene terephthalate), and in composite systems improved tensile strength and Izod impact properties have been noted. 

The routine compositional and functional testing done on the adhesives includes gas chromatographic testing for purity, potentiometric titrations for acid stabilizer concentrations, accelerated thermal stabiUty tests for shelf life, fixture time cure speed tests, and assorted ASTM tests for tensile shear strengths, peel and impact strengths, and hot strengths. 

In the late 1980s, new fully aromatic polyester fibers were iatroduced for use ia composites and stmctural materials (18,19). In general, these materials are thermotropic Hquid crystal polymers that are melt-processible to give fibers with tensile properties and temperature resistance considerably higher than conventional polyester textile fibers. Vectran (Hoechst-Celanese and Kuraray) is a thermotropic Hquid crystal aromatic copolyester fiber composed of -hydroxyben2oic acid [99-96-7] and 6-hydroxy-2-naphthoic acid. Other fully aromatic polyester fiber composites have been iatroduced under various tradenames (19). 

Modified ETEE is less dense, tougher, and stiffer and exhibits a higher tensile strength and creep resistance than PTEE, PEA, or EEP resins. It is ductile, and displays in various compositions the characteristic of a nonlinear stress—strain relationship. Typical physical properties of Tef2el products are shown in Table 1 (24,25). Properties such as elongation and flex life depend on crystallinity, which is affected by the rate of crysta11i2ation values depend on fabrication conditions and melt cooling rates. 

Those stmctural variables most important to the tensile properties are polymer composition, density, and cell shape. Variation with use temperature has also been characterized (157). Flexural strength and modulus of rigid foams both increase with increasing density in the same manner as the compressive and tensile properties. More specific data on particular foams are available from manufacturers Hterature and in References 22,59,60,131 and 156. Shear strength and modulus of rigid foams depend on the polymer composition and state, density, and cell shape. The shear properties increase with increasing density and with decreasing temperature (157). 

Nylon-6. Nylon-6—clay nanometer composites using montmorillonite clay intercalated with 12-aminolauric acid have been produced (37,38). When mixed with S-caprolactam and polymerized at 100°C for 30 min, a nylon clay—hybrid (NCH) was produced. Transmission electron microscopy (tern) and x-ray diffraction of the NCH confirm both the intercalation and molecular level of mixing between the two phases. The benefits of such materials over ordinary nylon-6 or nonmolecularly mixed, clay-reinforced nylon-6 include increased heat distortion temperature, elastic modulus, tensile strength, and dynamic elastic modulus throughout the —150 to 250°C temperature range. 

Tables 10 and 11 list typical compositions of cast and wrought cobalt-base alloys, respectively. Stress—mpture properties of two wrought cobalt alloys, Haynes 188 and L-605, are compared to those of iron—nickel alloys ia Figure 10 (49). The cobalt alloys generally are inferior ia strength to the strongest cast nickel-base superaHoys. Tensile strengths at low and iatermediate temperatures are particularly deficient for the cobalt alloys.

Ra.m Tensile. A ram tensile test has been developed to evaluate the bond-2one tensile strength of explosion-bonded composites. The specimen is designed to subject the bonded interface to a pure tensile load. The cross-section area of the specimen is the area of the aimulus between the outer and inner diameters of the specimen. The specimen typically has a very short tensile gauge length and is constmcted so as to cause failure at the bonded interface. The ultimate tensile strength and relative ductihty of the explosion-bonded interface can be obtained by this technique. 

Mech nic lF tig ue. Some mechanical fatigue tests have been conducted on explosion-clad composites where the plane of maximum tensile stress is placed near the bond 2one (30). 

Content of Ot-Olefin. An increase in the a-olefin content of a copolymer results in a decrease of both crystallinity and density, accompanied by a significant reduction of the polymer mechanical modulus (stiffness). Eor example, the modulus values of ethylene—1-butene copolymers with a nonuniform compositional distribution decrease as shown in Table 2 (6). A similar dependence exists for ethylene—1-octene copolymers with uniform branching distribution (7), even though all such materials are, in general, much more elastic (see Table 2). An increase in the a-olefin content in the copolymers also results in a decrease of their tensile strength but a small increase in the elongation at break (8). These two dependencies, however, are not as pronounced as that for the resin modulus. 

Alloy Nominal composition, % Tensile strength, MPa " Yield strength, MPa " Elongation, % Electrical conductivity, MH-cm... 

Bisphenol A diglycidyl ether [1675-54-3] reacts readily with methacrylic acid [71-49-4] in the presence of benzyl dimethyl amine catalyst to produce bisphenol epoxy dimethacrylate resins known commercially as vinyl esters. The resins display beneficial tensile properties that provide enhanced stmctural performance, especially in filament-wound glass-reinforced composites. The resins can be modified extensively to alter properties by extending the diepoxide with bisphenol A, phenol novolak, or carboxyl-terrninated mbbers. 

Mechanical Properties. The performance of various polyester resin compositions can be distinguished by comparing the mechanical properties of thin castings (3 mm) of the neat resin defined in ASTM testing procedures (15). This technique is used widely to characterize subtle changes in flexural, tensile, and compressive properties that are generally overshadowed in highly filled or reinforced laminates. 

Vitahium FHS ahoy is a cobalt—chromium—molybdenum ahoy having a high modulus of elasticity. This ahoy is also a preferred material. When combiaed with a properly designed stem, the properties of this ahoy provide protection for the cement mantle by decreasing proximal cement stress. This ahoy also exhibits high yields and tensile strength, is corrosion resistant, and biocompatible. Composites used ia orthopedics include carbon—carbon, carbon—epoxy, hydroxyapatite, ceramics, etc. 

In order to achieve the desired fiber properties, the two monomers were copolymerized so the final product was a block copolymer of the ABA type, where A was pure polyglycoHde and B, a random copolymer of mostly poly (trimethylene carbonate). The selected composition was about 30—40% poly (trimethylene carbonate). This suture reportedly has exceUent flexibiHty and superior in vivo tensile strength retention compared to polyglycoHde. It has been absorbed without adverse reaction ia about seven months (43). MetaboHsm studies show that the route of excretion for the trimethylene carbonate moiety is somewhat different from the glycolate moiety. Most of the glycolate is excreted by urine whereas most of the carbonate is excreted by expired CO2 and uriae. 

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