Styrene copolymers block

Styrene-Butadiene-Styrene Block Copolymers. Styrene blocks associate into domains that form hard regions. The midblock, which is normally butadiene, ethylene-butene, or isoprene blocks, forms the soft domains. Polystyrene domains serve as cross-links. 

Styrene block copolymers have been used as compatihilizers for mixed plastics to permit their processing for appHcations such as those outlined earlier (52,61). 

Styrenic block copolymers (SBCs) are also widely used in HMA and PSA appHcations. Most hot melt appHed pressure sensitive adhesives are based on triblock copolymers consisting of SIS or SBS combinations (S = styrene, I = isoprene B = butadiene). Pressure sensitive adhesives typically employ low styrene, high molecular weight SIS polymers while hot melt adhesives usually use higher styrene, lower molecular weight SBCs. Resins compatible with the mid-block of an SBC improves tack properties those compatible with the end blocks control melt viscosity and temperature performance. 

As more complex multicomponent blends are being developed for commercial appHcations, new approaches are needed for morphology characterization. Often, the use of RuO staining is effective, as it is sensitive to small variations in the chemical composition of the component polymers. For instance PS, PC, and styrene—ethylene/butylene—styrene block copolymers (SEES) are readily stained, SAN is stained to a lesser degree, and PET and nylons are not stained (158,225—228). 

Depending on the concentration, the solvent, and the shear rate of measurement, concentrated polymer solutions may give wide ranges of viscosity and appear to be Newtonian or non-Newtonian. This is illustrated in Eigure 10, where solutions of a styrene—butadiene—styrene block copolymer are Newtonian and viscous at low shear rates, but become shear thinning at high shear rates, dropping to relatively low viscosities beyond 10 (42). The... 

Fig. 10. Viscosity vs shear rate for solutions of a styrene—butadiene—styrene block copolymer (42). A represents cyclohexanone, where c = 0.248 g/cm (9-xylene, where c = 0.246 g/cm C, toluene, where c = 0.248 g/cm. Courtesy of the Society of Plastics Engineers, Inc.

Fig. 44. Thermal mechanical behavior of a styrene—butadiene—styrene block copolymer in nitrogen at —180 to 150°C (280).

More recent examples include end-functionalized multiarmed poly(vinyl ether) (44), MVE/styrene block copolymers (45), and star-shaped polymers (46—48). With this remarkable control over polymer architecture, the growth of future commercial appHcations seems entirely likely. 

Copolymer technology is progressing along two "fronts." First, new appHcations for copolymers are being found to increase the volume of materials that are already commercially available. One example of this is the rapid growth of styrenic block copolymers sold as asphalt (qv) and polymer modifiers over the past 10 years (Fig. 7). Another is the increased interest in graft and block copolymers as compatihilizers for polymer blends and alloys. Of particular interest are compatihilizers for recycled polymer scrap. 

Fig. 7. U.S. production and consumption of styrene block copolymers (104). A, Total production B, consumption C, adhesives and sealants D, polymer...

Proportion of Hard Segments. As expected, the modulus of styrenic block copolymers increases with the proportion of the hard polystyrene segments. The tensile behavior of otherwise similar block copolymers with a wide range of polystyrene contents shows a family of stress—strain curves (4,7,8). As the styrene content is increased, the products change from very weak, soft, mbbedike materials to strong elastomers, then to leathery materials, and finally to hard glassy thermoplastics. The latter have been commercialized as clear, high impact polystyrenes under the trade name K-Resin (39) (Phillips Petroleum Co.). Other types of thermoplastic elastomers show similar behavior that is, as the ratio of the hard to soft phase is increased, the product in turn becomes harder. 

Global consumption of thermoplastic mbbers of all types is estimated at about 600,000 t/yr (51). Of this, 42% was estimated to be consumed in the United States, 39% in Western Europe, and 19% in Japan. At present, the woddwide market is estimated to be divided as follows styrenic block copolymers, 48% hard polymer/elastomer combinations, 26% thermoplastic polyurethanes, 12% thermoplastic polyesters, 4% and others, 9%. The three largest end uses were transportation, 23% footwear, 18% and adhesives, coatings, etc, 16%. The ranges of the hardness values, prices, and specific gravities of commercially available materials are given in Table 4. 

Trade names and suppHers of commercial thermoplastic elastomers of all types are given in Tables 5—7. Table 5. Trade Names of Thermoplastic Elastomers Based on Styrenic Block Copolymers ... 

Styrenic Block Copolymers. The appHcations of these block copolymers are described in detail in Reference 6. 

Table 9. Properties of Compounded Styrenic Block Copolymers...

Adhesives, Coatings, and Sealants. Eor these appHcations, styrenic block copolymers must be compounded with resins and oils (Table 10) to obtain the desired properties (56—58). Materials compatible with the elastomer segments soften the final product and give tack, whereas materials compatible with the polystyrene segments impart hardness. The latter are usually styrenic resins with relatively high softening points. Materials with low softening points are to be avoided, as are aromatic oils, since they plasticize the polystyrene domains and reduce the upper service temperature of the final products. 

Special grades of styrenic block copolymers are usehil modifiers for sheet mol ding compounds (SMC) based on thermoset polyesters. They improve surface appearance, impact resistance, and hot strength. 

Blends with styrenic block copolymers improve the flexibiUty of bitumens and asphalts. The block copolymer content of these blends is usually less than 20% even as Httie as 3% can make significant differences to the properties of asphalt (qv). The block copolymers make the products more flexible, especially at low temperatures, and increase their softening point. They generally decrease the penetration and reduce the tendency to flow at high service temperatures and they also increase the stiffness, tensile strength, ductility, and elastic recovery of the final products. Melt viscosities at processing temperatures remain relatively low so the materials are still easy to apply. As the polymer concentration is increased to about 5%, an interconnected polymer network is formed. At this point the nature of the mixture changes from an asphalt modified by a polymer to a polymer extended with an asphalt. 

Multiblock Copolymers. Replacement of conventional vulcanized mbber is the main appHcation for the polar polyurethane, polyester, and polyamide block copolymers. Like styrenic block copolymers, they can be molded or extmded using equipment designed for processing thermoplastics. Melt temperatures during processing are between 175 and 225°C, and predrying is requited scrap is reusable. They are mostiy used as essentially pure materials, although some work on blends with various thermoplastics such as plasticized and unplasticized PVC and also ABS and polycarbonate (14,18,67—69) has been reported. Plasticizers intended for use with PVC have also been blended with polyester block copolymers (67). 

Closely related to these but thermoplastic rather than rubber-like in character are the K-resins developed hy Phillips. These resins comprise star-shaped butadiene-styrene block copolymers containing about 75% styrene and, like SBS thermoplastic elastomers, are produced by sequential anionic polymerisation (see Chapter 2). 

Where transparency is required, a range of polymers is available. Polystyrene is the least expensive but polymethylmethacrylate has an outstanding high light transmission combined with excellent weathering properties. Also to be considered are the polycarbonates, glass-clear polyamides, SAN, butadiene-styrene block copolymers, MBS polymers, plasticised PVC, ionomers and cellulose esters such as cellulose acetate. 

Block copolymer chemistry and architecture is well described in polymer textbooks and monographs [40]. The block copolymers of PSA interest consist of anionically polymerized styrene-isoprene or styrene-butadiene diblocks usually terminating with a second styrene block to form an SIS or SBS triblock, or terminating at a central nucleus to form a radial or star polymer (SI) . Representative structures are shown in Fig. 5. For most PSA formulations the softer SIS is preferred over SBS. In many respects, SIS may be treated as a thermoplastic, thermoprocessible natural rubber with a somewhat higher modulus due to filler effect of the polystyrene fraction. Two longer reviews [41,42] of styrenic block copolymer PSAs have been published. 

Jagisch, F.C. and Tancrede, J.M., Styrenic block copolymers. In Satas, D. (Ed.), Handbook of Pressure Sensitive Adhesive Technology, 3rd edn. Satas and Associates, Warwick, RI, 1999. 

Of the amorphous block copolymers, styrenic block copolymers are the vast majority. These are synthesized anionically in solution, with butyl lithium commonly employed as the initiator [4]. There are three processes for this polymerization ... 

The properties of styrenic block copolymers are dependent on many factors besides the polymerization process. The styrene end block is typically atactic. Atactic polystyrene has a molecular weight between entanglements (Me) of about 18,000 g/mol. The typical end block molecular weight of styrenic block copolymers is less than Mg. Thus the softening point of these polymers is less than that of pure polystyrene. In fact many of the raw materials in hot melts are in the oligomeric region, where properties still depend on molecular weight (see Fig. 1). 

Fig. 2. To and We for isomers of polybutadiene and polyisoprene, and for typical average isomeric compositions in styrenic block copolymers.

SBS and SIS can be subsequently hydrogenated to form SEBS and SEPS, respectively. SEBS is obtained from SBS with a higher vinyl content (typically around 30%) in order to avoid crystallization of the mid-block. The properties of all four of these common styrenic block copolymers are displayed in Table 2. 

Anionic Styrenic block copolymers (SBS, SIS, SEBS, SEES) 1.0-1.1 Excellent... 

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