Hard polymer-elastomer combinations

Fig. 4. Phase arrangement in hard polymer/elastomer combinations in which the elastomer phase has been dynamically vulcanised.

Other thermoplastic elastomer combiaations, ia which the elastomer phase may or may not be cross-linked, include blends of polypropylene with nitrile (30,31), butyl (33), and natural (34) mbbers, blends of PVC with nitrile mbber (35,36), and blends of halogenated polyolefins with ethylene interpolymers (29). Collectively, thermoplastic elastomers of this type ate referred to herein as hard polymer/elastomer combinations. Some of the more important examples of the various types are shown in Table 3. 

In the hard polymer/elastomer combinations, the elastomer is often chosen to be a polar mbber or it is cross-linked in some cases it is both. Either of these features improves the resistance to oils and solvents (44). 

In thermoplastic polyurethanes, polyesters, and polyamides, the crystalline end segments, together with the polar center segments, impart good oil resistance and high upper service temperatures. The hard component in most hard polymer/elastomer combinations is crystalline and imparts resistance to solvents and oils, as well as providing the products with relatively high upper service temperatures. 

Thermoplastic elastomers that are hard polymer/elastomer combinations are often not truly synthesized. Instead, the two polymers that form the hard and soft phases are intimately mixed on high shear equipment. 

The production of the hard polymer/elastomer combinations is more simple. The two components are mixed together under conditions of intensive shear. In some cases, grafting may occur. In a variation of this technique, the elastomer can be cross-linked while the mixing is taking place, a process described as dynamic vulcanization (32). 

A large number of hard polymer/elastomer combinations made by the last technique have been investigated (30). In some cases, the components are technologically compatibilized by use of a grafting reaction, but usually a fine dispersion of the two phases is formed that is sufficient to give the product the properties of a thermoplastic elastomer. 

Global consumption of thermoplastic mbbers of all types is estimated at about 600,000 t/yr (51). Of this, 42% was estimated to be consumed in the United States, 39% in Western Europe, and 19% in Japan. At present, the woddwide market is estimated to be divided as follows styrenic block copolymers, 48% hard polymer/elastomer combinations, 26% thermoplastic polyurethanes, 12% thermoplastic polyesters, 4% and others, 9%. The three largest end uses were transportation, 23% footwear, 18% and adhesives, coatings, etc, 16%. The ranges of the hardness values, prices, and specific gravities of commercially available materials are given in Table 4. 

Table 7. Some Trade Names of Thermoplastic Elastomers Based on Hard Polymer/Elastomer Combinations...

Table 15. Properties of Hard Polymer/Elastomer Combinations Based on Polar Elastomers...

Hard oils, in toilet soap making, 22 734 Hard polymer-elastomer combinations, 24 700, 708... 

Thermoplastic elastomers (TPE), 9 565-566, 24 695-720 applications for, 24 709-717 based on block copolymers, 24 697t based on graft copolymers, ionomers, and structures with core-shell morphologies, 24 699 based on hard polymer/elastomer combinations, 24 699t based on silicone rubber blends, 24 700 commercial production of, 24 705-708 economic aspects of, 24 708-709 elastomer phase in, 24 703 glass-transition and crystal melting temperatures of, 24 702t hard phase in, 24 703-704 health and safety factors related to, 24 717-718... 

Some materials that have achieved importance include EPDM/PP, NBR/PA, PU/PA, SEBS/PA, EPDM/PBT, and epichlorohydrin rubber/PA. Usually, these materials are made more processable through plasticizing oils. Holden (19%) provided trade names of selected compositions, emphasizing those based on hard polymer-elastomer combinations see Table 6.9. 

Polyetherimide/polysiloxane block colymers Hard Polymer/elastomer combinations -60 225 (Tg)... 

---