Resin evaluation

Resin evaluation of both new and used resins (titration of total binding sites, total protein capacity, flow vs. pressure, particle size distribution, total organic carbon removed by cleaning procedures, and microbial and endotoxin analysis)... 

In the development of a reactive non-chrome post-treatment, a variety of phenolic resins were synthesized and commercial phenolic resins evaluated. It was found that phenol-formaldehyde resins, creso1-forma1dehyd e condensates, ortho-novo 1 ak resins, and phenol-formaldehyde emulsions gave positive results when employed as post-treatments over zinc and iron phosphate conversion coatings. The above materials all possessed drawbacks. The materials in general have poor water solubility at low concentrations used in post-treatment applications and had to be dried and baked in place in order to obtain good performance. The best results were obtained with poly-4-vinylphenol and derivatives thereof as shown in the following structure (8,9,10)... 

In the case of cephalosporin C extraction, chemical engineers played the major role in designing the large plant needed to meet the projected tonnage off-takes. Plant design was based on the results of resin evaluation and selection, hydraulic studies on the resin bead size and column dimensions, Cephalosporin C loading capacities,... 

In barrier packaging, it is generally accepted that orientation of the barrier resin reduces its gas permeability. Most of the published data, however, corresponds to low barrier resins. No supporting data exists yet for either high or intermediate barrier resins. To fill that void, the orientability and the sensitivity of oxygen permeability to orientation for six competitive oxygen barrier resins were evaluated. The barrier resins evaluated in this investigation include an experimental... 

In recent years, synthetic polymeric pigments have been promoted as fillers for paper. Pigments that ate based on polystyrene [9003-53-6] latexes and on highly cross-linked urea—formaldehyde resins have been evaluated for this appHcation. These synthetic pigments are less dense than mineral fillers and could be used to produce lightweight grades of paper, but their use has been limited in the United States. 

The choice of catalyst is based primarily on economic effects and product purity requirements. More recentiy, the handling of waste associated with the choice of catalyst has become an important factor in the economic evaluation. Catalysts that produce less waste and more easily handled waste by-products are strongly preferred by alkylphenol producers. Some commonly used catalysts are sulfuric acid, boron trifluoride, aluminum phenoxide, methanesulfonic acid, toluene—xylene sulfonic acid, cationic-exchange resin, acidic clays, and modified zeoHtes. 

The positive plates are siatered silver on a silver grid and the negative plates are fabricated from a mixture of cadmium oxide powder, silver powder, and a binder pressed onto a silver grid. The main separator is four or five layers of cellophane with one or two layers of woven nylon on the positive plate. The electrolyte is aqeous KOH, 50 wt %. In the aerospace appHcations, the plastic cases were encapsulated in epoxy resins. Most usehil cell sizes have ranged from 3 to 15 A-h, but small (0.1 A-h) and large (300 A-h) sizes have been evaluated. Energy densities of sealed batteries are 26-31 W-h/kg. 

An example of the importance of free-volume availabiUty on cross-linking has been reported in the evaluation of a trifunctional derivative of an ahphatic isocyanate which contains an aromatic ring, y -tetramethylxyUdene diisocyanate (TMXDI) [2778-42-9] C 4H N202, as a cross-linking agent for hydroxy-functional resins (15). 

There is the possibiUty of a chemical reaction between a plastic and a colorant at processing temperatures. Thermal stabiUty of both the polymer and colorant plays an important role. Furthermore, the performance additives that may have been added to the resin such as antioxidants, stabilizers, flame retardants, ultraviolet light absorbers, and fillers must be considered. The suitabiUty of a colorant in a particular resin must be evaluated and tested in the final apphcation after all processing steps to ensure optimum performance. 

Optical Properties. Haze is the most common optical property problem that depends on colorants. Because dyes ate dissolved into the resin system, they contribute Htde or no practical haze to the system. Pigments can have significant haze, which is a combination of the pigment itself and the quahty of dispersion of the pigment. In an opaque appHcation haze is not a concern, but in transparent or translucent appHcations haze development becomes an important criterion in colorant evaluation. 

Mechanical and Chemical Properties. Colorants, especially pigments, can affect the tensile, compressive, elongation, stress, and impact properties of a polymer (5). The colorants can act as an interstitial medium and cause microcracks to form in the polymer colorant matrix. This then leads to degradation of the physical properties of the system. Certain chemicals can attack colorants and there can be a loss of physical properties as well as a loss of the chromatic attributes of the colorant. Colorants should always be evaluated in the resin in which they will be used to check for loss of properties that ate needed for the particular appHcations. 

Unsaturated polyester resins predominate among fiber-reinforced composite matrices for several reasons. A wide variety of polyesters is available and the composites fabricator must choose the best for a particular appHcation. The choice involves evaluation of fabrication techniques, temperatures at which the resin is to be handled, cure time and temperature desked, and requked cured properties (see Polyesters, unsaturated). 

A 1-ft. (30-cm)-long section of steel heat exchanger tubing containing no failure was received. The section was submitted for evaluation of the internal surface, which was lined with a phenolic epoxy resin. 

The colour can be determined by various methods such as the Gardner, Barrett, iodine colour number or US Colophonium standard methods. Usually, the Gardner or the Barrett standards are used. A comparison between the different methods to determine the colour of resins is given in Table 9. In both methods, the colour is evaluated in resin solutions. A 50 wt% resin solution in toluene is used as the Gardner standard, and a solution of 2 g resin in 25 ml toluene is used in the Barrett... 

Density. Density is the mass of unit volume at a given temperature. For solid resins, density is evaluated according to DIN 51 757 at 20°C, whereas for liquid resins DIN 1995 U2 at 20°C is more appropriate. Densities of resins usually are in the range 0.88 to 1.15 g/cm. ... 

Compatibility. Clear definition of compatibility is rather difficult. Compatibility has been defined as the ability of two or more materials to exist in close and permanent association for an indefinite period without phase separation and without adverse effect of one on the other [28]. On the other hand, compatibility is easily recognized in solvent-borne adhesives as a homogeneous blend of materials without phase separation. Normally, compatibility is understood as a clear transparent mixture of a resin with a given polymer. But, compatibility is a more complex thermodynamic phenomenon which can be evaluated from specific... 

Table 3 lists the selected properties [16] that we have measured for several commercially available acrylate resins manufactured by the Sartomer Company and the Rohm and Haas Company. The resins were cured in an AECL Gammacell Model 240. The temperature rise was measured for an 8-g sample using Acsion s (formerly AECL Radiation Applications Branch) Gamma Calorimetry method [17]. All of this information is being used to evaluate the applicability of EB-cured acrylate adhesives for repairing composite structures. Combinations of these adhesives can be used to create electron-curable adhesives suitable for composite repair. 

Only a small amount of work has been done up to now concerning the prediction of bond strengths and other properties based on the results of the analysis of the resin. Ferg et al. [59] worked out correlation equations evaluating the chemical structures in various UF-resins with different F/U molar ratios and different types of preparation on the one hand and the achievable internal bond as well as the subsequent formaldehyde emission on the other hand. These equations are valid only for well defined series of resins. The basic aim of such experiments is the prediction of the properties of the wood-based panels based on the composition and the properties of the resins used. For this purpose various structural components are determined by means of - C NMR and their ratios related to board results. Various papers in the chemical literature describe examples of such correlations, in particular for UF, MF, MUF and PF resins [59-62]. For example one type of equation correlating the dry internal bond (IB) strength (tensile strength perpendicular to the plane of the panel) of a particleboard bonded with PF adhesive resins is as follows [17]... 

Many operating variables, such as sample volume, flow rate, column length, and temperature, must be considered when performing any separation. The relative importance of these variables for Toyopearl HW-55F resin columns has been specifically evaluated. For example. Fig. 4.47 shows the relationship between column efficiency, or height equivalent of a theoretical plate (HETP),... 

The final step in the process of standardizing our columns was to try and maintain the high quality of columns from batch to batch of gel from the manufacturer. This was done by following the basic procedures outlined earlier for the initial column evaluation with two exceptions. First, we did not continue to use the valley-to-peak ratios or the peak separation parameters. We decided that the D20 values told us enough information. The second modification that we made was to address the issue of discontinuities in the gel pore sizes (18,19). To do this, we selected six different polyethylenes made via five different production processes. These samples are run every time we do an evaluation to look for breaks or discontinuities that might indicate the presence of a gel mismatch. Because the resins were made by several different processes, the presence of a discontinuity in several of these samples would be a strong indication of a problem. Table 21.5 shows the results for several column evaluations that have been performed on different batches of gel over a 10-year period. Table 21.5 shows how the columns made by Polymer Laboratories have improved continuously over this time period. Figure 21.2 shows an example of a discontinuity that was identified in one particular evaluation. These were not accepted and the manufacturer quickly fixed the problem. 

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