Procedures process hazard analysis

A risk-based PSSR, therefore, is a PSSR that focuses review energies on the four dimensions of PSSR (design / construction specifications, all procedures, process hazard analysis action items, and employee training) in relation to the risk... 

The process hazards analysis is conducted by an experienced, multidisciplinary team that examines the process design, the plant equipment, operating procedures, and so on, using techniques such as... 

Process Hazard Analysis (PHA) A structured procedure whereby hazards associated with a process are identified and evaluated. 

Designs should be based on knowledge of what the human body (and human nature) will do. Include educated operators in design reviews. The HAZOP methodology for process hazard analysis offers an excellent opportunity to identify design and procedural opportunities for inherently safer systems. After all, the OP in HAZOP stands for operability (COPS, 1992). For example, a safe start-up procedure that requires the operator to walk up and down the stairs three times to manipulate valves in the correct sequence can be made inherently safer by locating the valves so that operator has to walk up the stairs only once during the start-up. 

Process Safety Information Process Hazard Analysis Management of Change Operating Procedures Safe Work Practices Training... 

Prevention Program —Management System —Process Hazards Analysis —Process Safety Information —Standard Operating Procedures —Training... 

Document Chemical Reactivity Risks and Management Decisions Process Knowledge and Documentation Process Risk Management Process Safety Information Process Hazard Analysis Operating Procedures Operational Control... 

Procedural controls, process controls, 98-99 Process controls, 96-100 active controls, 98 inherently safer approach, 97 mitigation techniques, 99 passive controls, 97-98 procedural controls, 98-99 safe operating limits, 99-100 Process definition, documentation, 102-104 Process design, documentation, 105 Process hazard analysis (PHA) risk assessment, 92-93 screening methods, 63 Process risk management decisions, documentation, 105-106... 

Several qualitative approaches can be used to identify hazardous reaction scenarios, including process hazard analysis, checklists, chemical interaction matrices, and an experience-based review. CCPS (1995a p. 176) describes nine hazard evaluation procedures that can be used to identify hazardous reaction scenarios-checklists, Dow fire and explosion indices, preliminary hazard analysis, what-if analysis, failure modes and effects analysis (FMEA), HAZOP study, fault tree analysis, human error analysis, and quantitative risk analysis. 

If a recommendation asks for a change in the process, the action must undergo a formal process hazard analysis (PHA) study, such as a HAZOP or other methodology, before implementation. This systematic and formal approach identifies and evaluates hazards associated with the proposed revisions. The study may uncover failure scenarios, adverse consequences, and obscure relationships that are not immediately apparent. The CCPS publication Hazard Evaluation Procedures i is an excellent guide to selection and proper application of PHA methodologies. 

Process Hazard Analysis (PHA) can be defined as the application of a systematic method to a process design in order to identify potential hazards and operating problems. It determines the causes and consequences of abnormal process conditions that arise from equipment failure, human error or other events. The goal is to determine whether opportunities exist to reduce the risks of the toll s hazards and then to implement warranted action items. The AJChE CCPS guideline Guidelines for Hazard Evaluation Procedures, Second Edition with Worked Examples is a good resource for fully detailed approaches to process hazard analysis. It provides an introduction to hazard evaluation as well as guidance on ... 

The process hazards analysis is conducted by an experienced, multidisciplinary team that examines the process design, plant equipment, operating procedures, and so on, using techniques such as hazard and operability studies (HAZOP), failure mode and effect analysis (FMEA), and others. The process hazards analysis recommends appropriate measures to reduce the risk, including (but not limited to) the safety interlocks to be implemented in the safety interlock system. 

Look around the bookshelves. There are many good recent books and articles on Chemical Process Safety theory and procedures. These texts offer sound advice on identifying chemical process hazard analysis, training, audits, and guidelines books addressing the elements of OSHA s Process Safety Management Law. However, only a few people such as Trevor A. Kletz offer many authentic case histories that provide opportunities to learn fundamentals in process safety. 

Earlier method of identifying hazards involved a procedure consisting of asking questions such as what if This approach consists of questioning the proper function at every stage of the process, along with consequences or the remedial features. A checklist for the simplified process hazard analysis by the what if method is shown in Table 3.3. Although this method is an old method of hazard analysis compared with other methods such as hazop or fault tree analysis it has proven to be quite useful. 

The reader is reminded that a HAZOP or What-If report is a living document for a facility. As changes are made to a facility or its procedures the HAZOP or What-If review(s) will be updated to represent the current facility. Process hazard analysis reviews are also required to be updated and revalidated every five years as a minimum by U.S. regulations (OSHA and EPA). 

Since a multitude of different changes may occur at a facility, the company s Management of Change procedures should define the type of process hazard analysis required by the change and these requirements are beyond the scope of this guideline. 

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