Polyurethane replacement

CERAFOAM as Polyurethane Replacement Versions CERAFABRIC and FIBERAMIC... 

How will this new market of polyurethane replacement for steel in automobiles impact the total supply position of the polyurethane industry for monomeric MDI and polyethers ... 

In the second quarter of the twentieth century, with the development of poly(vinyl chloride), nylon, polyurethane, and other polymers, many new and improved leather-like materials, so-called coated fabrics (qv), were placed on the market. Shortages of leather after World War 11 led to the expansion of these leather-like materials ("man-made" leathers) to replace leather in shoes, clothing, bags, upholstery, and other items. DurabiUty and waterproof quahties superior to leather made coated fabrics advantageous, in spite of imperfection in breathabihty and flexibiUty. Demands for shoes, clothing, and other items are stiU increasing due to growing world population and urbanization. 

Process parameters can be varied to change the MDA isomer distribution and oligomeric content of PMDA products. Generally, aniline to formaldehyde molar ratios of 2 to 5 are used. To increase the MDA content, higher ratios of aniline to formaldehyde are employed. Increasing the acid to aniline ratio also increases the 4,4 -MDA content of the diamine fraction. Historically, the polyurethane industry consumes as much of the 4,4 -MDI isomer as possible. Recently, however, there has been an increasing demand for higher 2,4 -MDI and 2,4 -PMDI products to be used as replacements for... 

Biomaterials for Cardiovascular Devices. Perhaps the most advanced field of biomaterials is that for cardiovascular devices. For several decades bodily parts have been replaced or repaired by direct substitution using natural tissue or selected synthetic materials. The development of implantable-grade synthetic polymers, such as siHcones and polyurethanes, has made possible the development of advanced cardiac assist devices (see... 

Mesogenic diols, such as 4,4 -bis( CO-hydtoxyaLkoxy)biphenyls, ate used with 2,4-TDI or 1,4-diisocyanatobenzene (PPDI) to constmct Hquid crystalline polyurethanes (7). Partial replacement of the mesogenic diols by PTMG shows that the use of lower molecular weight flexible spacers form polymers that have a more stable mesophase and exhibit higher crystallinity (8). Another approach to Hquid crystal polyurethanes involves the attachment of cholesterol to the polyurethane chain utilizing the dual reactivity in 2,4-TDI (9). 

Polyurethane. Polyurethanes (pu) are predominantly thermosets. The preparation processes for polyurethane foams have several steps (see Urethane polymers) and many variations that lead to products of widely differing properties. Polyurethane foams can have quite low thermal conductivity values, among the lowest of all types of thermal insulation, and have replaced polystyrene and glass fiber as insulation in refrigeration. The sprayed-on foam can be appHed to walls, roofs, tanks, and pipes, and between walls or surfacing materials directly. The slabs can be used as insulation in the usual ways. 

Compounds based on S—EB—S usually contain polypropylene, which improves solvent resistance and processibiUty and raises upper service temperatures. Compounds intended for use in the automotive industry are able to survive 1000 hours air exposure at temperatures of 125°C with only minor changes in properties (54). Very soft compounds have been developed to replace foam mbber for interior trim parts. In this and similar appHcations, these soft compounds are usually insert molded over polypropylene or metal and then coated with flexible polyurethane paint (55). Other automotive appHcations include products intended for sound deadening, flexible air ducts, and gear shifter boots, as weU as improving the properties of sheet mol ding compounds. 

Multiblock Copolymers. Replacement of conventional vulcanized mbber is the main appHcation for the polar polyurethane, polyester, and polyamide block copolymers. Like styrenic block copolymers, they can be molded or extmded using equipment designed for processing thermoplastics. Melt temperatures during processing are between 175 and 225°C, and predrying is requited scrap is reusable. They are mostiy used as essentially pure materials, although some work on blends with various thermoplastics such as plasticized and unplasticized PVC and also ABS and polycarbonate (14,18,67—69) has been reported. Plasticizers intended for use with PVC have also been blended with polyester block copolymers (67). 

The formation of more replaced compounds in studied conditions is not have place. Maximal yield on surface polyurethane foam of salts is observed by pH 2-6. By pH<2 the equilibrium ionic exchanges was displaced left and by pH<0,5 the sorbent practical completely was regenerated. It was studied the influence of the weight of sorbent, the nature of cations of light alkali and alkali earth metals and any other factors on the coefficient concentration ofM(I). 

The low hardness has led to uses in printers rollers and stereos. It is, however, to be noted that when the material has been used to replace cellular rubbers or flexible polyurethane foams in sealing applications, problems have arisen where it has not been appreciated that although the rubber is very soft it is for practical purposes incompressible. 

For materials of equivalent density water-blown polyurethanes and the hydrocarbon-blown polystyrene foams have similar thermal conductivities. This is because the controlling factor determining the conductivity is the nature of the gas present in the cavities. In both of the above cases air, to all intents and purposes, normally replaces any residual blowing gas either during manufacture or soon after. Polyurethane foams produced using fluorocarbons have a lower thermal conductivity (0.12-0.15 Btu in fr h °F ) (0.017-0.022 W/mK) because of the lower conductivity of the gas. The comparative thermal conductivities for air, carbon dioxide and monofluorotrichloromethane are given in Table 27.3. 

Sandwich panels of rigid polyurethane - HCFC- 141b, HCFC-22, blends of HCFC-22 and -141b, pentane, and HFC-134a are now used as alternatives to CFCs in this application. In the long term, HFCs and carbon dioxide/water will be the replacement technologies. 

Rigid polyurethane pipe construction - CFCs in this application are being replaced by carbon dioxide/water, HCFC-22, blends of HCFC-22 and -142b, HCFC-141b, and pentanes. Long-term alternatives will include HFCs and carbon dioxide/water. For district central heating pipes, pentane and carbon dioxide/water are the preferred technologies. 

Since it possesses good properties of both PVC plastics and polyurethane elastomers, it has been used in those areas where PVC and polyurethane have traditionally played dominant roles. For example, it is a very promising replacement for flexible PVC used for medical purposes and in the food industry [I6,l7], because it essentially eliminates the concern regarding plasticizer contamination. It has been used in combination with the copolymer of butadiene and acrylonitrile (NBR) to make the abrasion-resistant aprons and rolls used on textile machines [18]. A PVC/TPU/ABS blend serves as a substitute for leather [19]. This could have a tremendous impact on the shoe industry. It has also been found to have an application as a building coating [20,21]. This trend will certainly grow and more applications will be found. This in turn should bring new developments in the material itself. 

Difluorochloro-ethane (CH5CCIF2) An effective replacement for CFC-12 in rigid polyurethane, polystyrene, and polyethylene foam insulation applications. Uses include both residential and commercial construction and process piping. 

After 8 h of reaction, the reactor was allowed to cool. A two-layer liquid formed. The top layer was found to contain mostly polypropylene ether triols with about 20% by weight diethylene glycol and 5% by weight toluene diamines. The top layer was purified by vacuum distillation at 2 mm Hg and 200° C to produce 320 g of a light brown liquid residue. This residue (polyols) was used as a replacement for 5% by weight of the Pluracol 535 polyol in the formulation of a flexible polyurethane foam. A flexible foam which had good resiliency and a density of 2.2 Ib/ft3 was obtained. At higher replacement levels, lesser quality foams were obtained. 

Liquid membranes consist of an organic phase, which by its hydrophobic nature is relatively impermeable to ions. Originally organic solvents such as decanol were used in conjunction with a porous hydrophobic membrane. These have been replaced by plasticized polyvinyl chloride membranes which behave like liquids yet have improved mechanical properties Other polymers such as silicone, polyurethane and ururshi, a... 

---