Polypropylene Density

Licomont series (Clariant, Germany) is represented by Licomont AR 504, that is a maleic anhydride-modified polypropylene, density of 0.89-0.93 g/cm, acid value of 37-45 mg KOH/g. Other Licomonts in the series are lubricants. 

Figure 15. Reflectivity functions for two model cell samples in air. (polypropylene, density = 0.9) top layer, (water, density = 1.0) middle layer (quartz, density = 2.6) substrate. Interface rms roughness is 60 A for the top and bottom of the film, and 2 A for the top of the substrate.

Term N J, Fairclough P A, Towns-Andrews E, Komanshek B U, Young R J and Ryan A J 1998 Density fluctuations the nucleation event in isotactic polypropylene crystallization Polymer 29 2381- 5... 

This type of adhesive is generally useful in the temperature range where the material is either leathery or mbbery, ie, between the glass-transition temperature and the melt temperature. Hot-melt adhesives are based on thermoplastic polymers that may be compounded or uncompounded ethylene—vinyl acetate copolymers, paraffin waxes, polypropylene, phenoxy resins, styrene—butadiene copolymers, ethylene—ethyl acrylate copolymers, and low, and low density polypropylene are used in the compounded state polyesters, polyamides, and polyurethanes are used in the mosdy uncompounded state. 

Density. Aciyhcs have a low specific giavity (1.12—1.19) compaied to all of the piimaiy natuial fibeis and most synthetic fibeis. Nylon has a similar specific gravity (1.14) and the polyolefins have lower specific gravities, eg, 0.90 for polypropylene. Again the modacryhcs and some aciyhcs with high levels of comonomer of low molar volume are exceptions. Verel and Dynel, for example, have specific gravities of 1.37 and 1.31, respectively. 

Physical Properties. Table 1 (2) shows that olefin fibers differ from other synthetic fibers in two important respects (/) olefin fibers have very low moisture absorption and thus excellent stain resistance and almost equal wet and dry properties, and (2) the low density of olefin fibers allows a much lighter weight product at a specified size or coverage. Thus one kilogram of polypropylene fiber can produce a fabric, carpet, etc, with much more fiber per unit area than a kilogram of most other fibers. 

HDPE, high density polyethylene PP, polypropylene EVA, ethylene—vinyl alcohol SMC, sheet-molding compound ERP, fiber-reinforced plastic LDPE, low density polyethylene PE, polyethylene BMC, bulk mol ding compound TPE, thermoplastic elastomer. 

Table 6 shows the sales estimates for principal film and sheet products for the year 1990 (14). Low density polyethylene films dominate the market in volume, followed by polystyrene and the vinyls. High density polyethylene, poly(ethylene terephthalate), and polypropylene are close in market share and complete the primary products. A number of specialty resins are used to produce 25,000—100,000 t of film or sheet, and then there are a large number of high priced, high performance materials that serve niche markets. The original clear film product, ceUophane, has faUen to about 25,000 t in the United States, with only one domestic producer. Table 7 Hsts some of the principal film and sheet material manufacturers in the United States.

The Fe, Co, and Ni deposits are extremely fine grained at high current density and pH. Electroless nickel, cobalt, and nickel—cobalt alloy plating from fluoroborate-containing baths yields a deposit of superior corrosion resistance, low stress, and excellent hardenabiUty (114). Lead is plated alone or ia combination with tin, iadium, and antimony (115). Sound iasulators are made as lead—plastic laminates by electrolyticaHy coating Pb from a fluoroborate bath to 0.5 mm on a copper-coated nylon or polypropylene film (116) (see Insulation, acoustic). Steel plates can be simultaneously electrocoated with lead and poly(tetrafluoroethylene) (117). Solder is plated ia solutioas containing Pb(Bp4)2 and Sn(Bp4)2 thus the lustrous solder-plated object is coated with a Pb—Sn alloy (118). 

Structural Components. In most appHcations stmctural foam parts are used as direct replacements for wood, metals, or soHd plastics and find wide acceptance in appHances, automobUes, furniture, materials-handling equipment, and in constmction. Use in the huil ding and constmction industry account for more than one-half of the total volume of stmctural foam appHcations. High impact polystyrene is the most widely used stmctural foam, foUowed by polypropylene, high density polyethylene, and poly(vinyl chloride). The constmction industry offers the greatest growth potential for ceUular plastics. 

Plastic materials represent less than 10% by weight of all packagiag materials. They have a value of over 7 biUion including composite flexible packagiag about half is for film and half for botties, jars, cups, tubs, and trays. The principal materials used are high density polyethylene (HDPE) for botties, low density polyethylene for film, polypropylene (PP) for film, and polyester for both botties and films. Plastic resias are manufactured by petrochemical companies, eg. Union Carbide and Mobil Chemical for low density polyethylene (LDPE), Solvay for high density polyethylene, Himont for polypropylene, and Shell and Eastman for polyester. 

Formic acid is commonly shipped in road or raH tankers or dmms. For storage of the 85% acid at lower temperatures, containers of stainless steel (ASTM grades 304, 316, or 321), high density polyethylene, polypropylene, or mbber-lined carbon steels can be used (34). For higher concentrations. Austenitic stainless steels (ASTM 316) are recommended. 

Fabric Composition. The method of fabric manufacture dictates many of the characteristics of the sheet, but intrinsic properties are firmly estabhshed by the base polymer selected. Properties such as fiber density, temperature resistance, chemical and light stabiUty, ease of coloration, surface energies, and others are a function of the base polymer. Thus, because nylon absorbs more moisture than polypropylene, spunbonded fabrics made from nylon are more water absorbent than fabrics of polypropylene. 

The majority of spunbonded fabrics are based on isotactic polypropylene and polyester (Table 1). Small quantities are made from nylon-6,6 and a growing percentage from high density polyethylene. Table 3 illustrates the basic characteristics of fibers made from different base polymers. Although some interest has been seen in the use of linear low density polyethylene (LLDPE) as a base polymer, largely because of potential increases in the softness of the final fabric (9), economic factors continue to favor polypropylene (see OlefinPOLYMERS, POLYPROPYLENE). 

Syndiotactic polypropylene also forms hehcal molecules however, each chain unit consists of four monomer units having a spacing of 0.74 nm. The unit cell is orthorhombic and contains 48 monomer units having a crystaHographic density of 0.91 g/cm (27). 

Polypropylene molecules repeatedly fold upon themselves to form lamellae, the sizes of which ate a function of the crystallisa tion conditions. Higher degrees of order are obtained upon formation of crystalline aggregates, or spheruHtes. The presence of a central crystallisation nucleus from which the lamellae radiate is clearly evident in these stmctures. Observations using cross-polarized light illustrates the characteristic Maltese cross model (Fig. 2b). The optical and mechanical properties ate a function of the size and number of spheruHtes and can be modified by nucleating agents. Crystallinity can also be inferred from thermal analysis (28) and density measurements (29). 

Polypropylene polymers are typically modified with ethylene to obtain desirable properties for specific applications. Specifically, ethylene—propylene mbbers are introduced as a discrete phase in heterophasic copolymers to improve toughness and low temperature impact resistance (see Elastomers, ETHYLENE-PROPYLENE rubber). This is done by sequential polymerisation of homopolymer polypropylene and ethylene—propylene mbber in a multistage reactor process or by the extmsion compounding of ethylene—propylene mbber with a homopolymer. Addition of high density polyethylene, by polymerisation or compounding, is sometimes used to reduce stress whitening. In all cases, a superior balance of properties is obtained when the sise of the discrete mbber phase is approximately one micrometer. Examples of these polymers and their properties are shown in Table 2. Mineral fillers, such as talc or calcium carbonate, can be added to polypropylene to increase stiffness and high temperature properties, as shown in Table 3. 

Cast films provide a high clarity, heat sealable film and are primarily used as an overwrap for boxes and other packaging. These films have a lower density than cellophane and provide a longer product shelf life. Properties of polypropylene films are given in Table 12. 

Thermoplastics. The highest consumption of color concentrates is in thermoplastic resins, such as low and high density polyethylene, polypropylene, PVC, and polystyrene. Processing techniques for thermoplastics are usually based on dry color dispersion in a compatible resin (36). 

Polyolefins are manufactured and used in much greater quantity than any other class of plastics. The principal polyolefins are polyethylenes of various densities (LDPE, LLDPE, HDPE) and polypropylene (PP) (see Olefin polymers). 

In the early 1950s, Ziegler observed that certain heterogeneous catalysts based on transition metals polymerized ethylene to a linear, high density material at modest pressures and temperatures. Natta showed that these catalysts also could produce highly stereospecific poly-a-olefins, notably isotactic polypropylene, and polydienes. They shared the 1963 Nobel Prize in chemistry for their work. 

Barrier Properties. VinyUdene chloride polymers are more impermeable to a wider variety of gases and Hquids than other polymers. This is a consequence of the combination of high density and high crystallinity in the polymer. An increase in either tends to reduce permeabiUty. A more subtle factor may be the symmetry of the polymer stmcture. It has been shown that both polyisobutylene and PVDC have unusually low permeabiUties to water compared to their monosubstituted counterparts, polypropylene and PVC (88). The values Hsted in Table 8 include estimates for the completely amorphous polymers. The estimated value for highly crystalline PVDC was obtained by extrapolating data for copolymers. 

Ref. 136. LDPE = low density polyethylene HDPE = high density polyethylene PP = polypropylene PS = polystyrene EPVC = flexible PVC ... 

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