Polymer resin styrene-butadiene rubber

Butadiene is a monomer used in high volume in the manufacture of a wide range of polymers, including styrene-butadiene rubber, polybutadiene, nitrile rubber, acrylonitrile-butadiene-styrene resins and st rene-butadiene latexes. It is also an intermediate in the production of various other chemicals. 

Almost all of the remaining styrene is used in the production of other polymers, such as acrylonitrile-butadiene-styrene resins, styrene-acrylonitrile resins, styrene-butadiene rubber and latex, and various polyester resins. 

Standard-grade PSAs are usually made from styrene-butadiene rubber (SBR), natural rubber, or blends thereof in solution. In addition to rubbers, polyacrylates, polymethylacrylates, polyfvinyl ethers), polychloroprene, and polyisobutenes are often components of the system ([198], pp. 25-39). These are often modified with phenolic resins, or resins based on rosin esters, coumarones, or hydrocarbons. Phenolic resins improve temperature resistance, solvent resistance, and cohesive strength of PSA ([196], pp. 276-278). Antioxidants and tackifiers are also essential components. Sometimes the tackifier will be a lower molecular weight component of the high polymer system. The phenolic resins may be standard resoles, alkyl phenolics, or terpene-phenolic systems ([198], pp. 25-39 and 80-81). Pressure-sensitive dispersions are normally comprised of special acrylic ester copolymers with resin modifiers. The high polymer base used determines adhesive and cohesive properties of the PSA. 

One of the most important solution blend polymers is high-styrene resin, which is manufactured by several companies worldwide. This is a latex blend of high-styrene rubber and normal styrene butadiene rubber. The different high-styrene master batches are available in the world as ... 

Latexes are usually copolymer systems of two or more monomers, and their total solids content, including polymers, emulsifiers, stabilizers etc. is 40-50% by mass. Most commercially available polymer latexes are based on elastomeric and thermoplastic polymers which form continuous polymer films when dried [88]. The major types of latexes include styrene-butadiene rubber (SBR), ethylene vinyl acetate (EVA), polyacrylic ester (PAE) and epoxy resin (EP) which are available both as emulsions and redispersible powders. They are widely used for bridge deck overlays and patching, as adhesives, and integral waterproofers. A brief description of the main types in current use is as follows [87]. 

Another large use of normal butenes in the petrochemical industry is in the production of 1,3-butadiene (CH2 = CH = CH = CH2). In the process, a mixture of n-butenes, air, and steam is passed over a catalyst at a temperature of 500°C to 600°C. Butadiene is used extensively to produce synthetic rubbers (see Isoprene) in polymerization reactions. The greatest use of butadiene is for styrene-butadiene rubber, which contains about a 3 1 ratio of butadiene to styrene. Butadiene is also used as a chemical intermediate to produce other synthetic organics such as chloroprene, for adhesives, resins, and a variety of polymers. 

STYRENE. Styrene, CgH5CH=CH2, is the simplest and by far the most important member of a series of aromatic monomers. Also known commercially as styrene monomer (SM). styrene is produced in large quantities for polymerization. It is a versatile monomer extensively used for the manufacture of plastics, including crystalline polystyrene, rubber-modified impact polystyrene, expandable polystyrene, acrylonitrile-butadiene-styrene copolymer (ABS), styrene-acrylonitrile resins (SAN), styrene-butadiene latex, styrene-butadiene rubber (SBR). and unsaturated polyester resins. See also Acrylonitrile Polymers. 

Of the 17 billion lb of butadiene consumed in 1999, almost two thirds went into the production of elastomers (styrene-butadiene latex rubber (SBR), polybutadiene, nitrile, and polychloroprene). Adiponitrile, ABS resins, styrene-butadiene latex, styrene block copolymers, and other smaller polymer uses accounted for the remainder. The largest single use was for styrene-butadiene copolymers (SBR and latex). Most of it was made by an emulsion process using a free-radical initiator and a styrene-butadiene ratio of about 1 3. More detailed description of the rubber and polymer used can be found in Chapters 16 and 15. 

Butadiene is used as a chemical intermediate and as a polymer component in the synthetic rubber industry, the latter accounting for 75% of the butadiene produced. Styrene-butadiene rubber, polybutadiene rubber, adiponitrile, styrene-butadiene latex, acrylonitrile-butadiene-styrene resins, and nitrile rubber are used in the manufacture of tires, nylon products, plastic bottles and food wraps, molded rubber goods, latex adhesives, carpet backing and pads, shoe soles, and medical devices. 

Addition of 2 to 5 phr of alkyl-phenol resins improve tackiness of EPDM stocks. In blends with other synthetic rubbers such as SBR, the co-curability is an important factor while designing the overall curing system while compounding. The important factors to be considered here is to synchronise the curing speed between two polymers, using studies in oscillating disk rheometer charts. However, blends with styrene-butadiene rubber do not have as much acid resistance as 100% EPDM. 

Styrene polymers and copolymers are used extensively in making polystyrene plastics, polyesters, protective coatings, resins, and synthetic rubber (styrene-butadiene rubber). 

Polymer characterization is an important use of NIR spectrometry. Polymers can be made either from a single monomer, as is polyethylene, or from mixtures of monomers, as are styrene-butadiene rubber from styrene and butadiene and nylon 6-6, made from hexamethylenediamine and adipic acid. An important parameter of such copolymers is the relative amount of each present. This can be determined by NIR for polymers with the appropriate functional groups. Styrene content in a styrene-butadiene copolymer can be measured using the aromatic and aliphatic C—H bands. Nylon can be characterized by the NH band from the amine monomer and the C=0 band from the carboxylic acid monomer. Nitrogen-containing polymers such as nylons, polyurethanes, and urea formaldehyde resins can be measured by using the NH bands. Block copolymers, which are typically made of a soft block of polyester and a hard block containing aromatics, for example, polystyrene, have been analyzed by NIR. These analyses have utilized the... 

Uses Resin in nat. rubber, styrene-butadiene rubber (SBR), nitrile-butadiene rubber, block polymers, ethylene-vinyl acetate for hot-melt systems, and coatings... 

Polymers Resins I Butyl Rubber, Epichlorohydrin Elastomers, Ethylene Propylene Rubber, Hypalon (TM) Production, Neoprene Production, Nitrile Butadiene Rubber, Polybutadiene Rubber, Polysulfide Rubber, Styrene-Butadiene Rubber Latex 07/31/97... 

Synthetic polymers Synthetic polymers are obtained from their respective monomer(s) or reactants by chemical reactions in the laboratory. Most polymers fall into this category. Some examples are polyethylene, polypropylene, phenol-formaldehyde resin and styrene-butadiene rubber. 

Sikdar et al. (2000) developed adsorbent-filled PV membranes for removing VOCs from waste water. These membranes were prepared by dispersing at least one hydrophobic adsorbent uniformly into a polymer matrix. Polymeric membrane was made of rubbery polymer selected from the group consisting of PDMSs, PTMSP, PUs, polycarbonates (PCs), PE-block-polyamides, silicon PCs, styrene butadiene rubber, nitrile butadiene rubber, and ethane-propene terpolymer. The hydrophobic adsorbent was selected from the group consisting of hydrophobic zeolites, hydrophobic molecular sieves, activated carbon, hydrophobic polymer resin adsorbents, and mixtures thereof. 

Plots of the styrene-butadiene rubber blends give higher values of 2.45 to 2.65 for the exponent, as shown in Fig. 25. A possible explanation is that the styrene-butadiene rubber contains gels that do not participate in the dilution by the resin. Therefore, the resin concentration in the amorphous phase is higher than calculated which would reduce the modulus more than expected. This would result in an apparent higher power for the polymer volume fraction. 

As the PSA industry evolved, natural rubber (NR) and styrene-butadiene rubber (SBR) were the primary elastomers used. Other backbone polymers were available but were used to a lesser degree. These other elastomers include polychloroprene, butyl rubber and nitrile rubber. Traditionally, formulations containing natural rubber have made use of polyterpene resins as tackifiers, particularly beta-pinene resins. The probable structure of a beta-pinene resin is given as follows and represents the terpene class of resins. 

Although many different polymers were investigated for use in PPCC, latexes are the most widely used binders. The latexes that are in general use are styrene-butadiene rubber (SBR) and chloroprene rubber (CR) which are elastomeric polyacrylic ester (PAE), ethlene-vinyl acetate (EVA) and poly(styrene-acrylic ester) (SAE) which are thermoplastic. Besides latexes, epoxy resins, which are thermosetting, are also used in PPCC [11, 17]. 

Other materials that have been incorporated into polymers to modify mechanical and other properties include calcium sulfate in styrene-butadiene rubber [174-178], barium sulfate in polyethylene [179], barium sulfate in polypropylene [174], aluminum in epoxy resins [178], kaolinite-muscovite in polyvinyl chloride-polybutyl acrylate... 

Amongst the polymers based on crude oil, seven groups of polymers - polyolefins (PE and PP), polystyrene (PS), polyvinyl chloride (PVC), polyethylene terephthalate (PET), emulsion polymerised styrene butadiene rubber (ESBR), polyamides (PA) and unsaturated polyester resins (UP) constitute approximately 80 % of the total consumption of polymers. 

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