Hard block

As with all tests, frequent caUbration of the test equipment using standard hardness blocks is a prerequisite for rehable hardness testing (see ASTM E18). Standard hardness blocks are available through commercial sources in the United States but do not have traceabiUty to internationally accepted standards as in Europe. 

Step-Growth Gopolymerization. A sample of a block copolymer prepared by condensation polymerisation is shown in equation 30 (37). In this process, a prepolymer diol (HO—Z—OH) is capped with isocyanate end groups and chain extended with a low molecular-weight diol (HO—E—OH) to give a so-called segmented block copolymer, containing polyurethane hard blocks and O—Z—O soft blocks. 

With these polymers hard blocks with T s well above normal ambient temperature are separated by soft bloeks which in the mass are rubbery in nature. This is very reminiscent of the SBS triblock elastomers discussed in Chapter 11 and even more closely related to the polyether-ester thermoplastic elastomers of the Hytrel type deseribed in Chapter 25. 

Block copolymers can contain crystalline or amorphous hard blocks. Examples of crystalline block copolymers are polyurethanes (e.g. B.F. Goodrich s Estane line), polyether esters (e.g. Dupont s Hytrel polymers), polyether amides (e.g. Atofina s Pebax grades). Polyurethanes have enjoyed limited utility due to their relatively low thermal stability use temperatures must be kept below 275°F, due to the reversibility of the urethane linkage. Recently, polyurethanes with stability at 350°F for nearly 100 h have been claimed [2]. Polyether esters and polyether amides have been explored for PSA applications where their heat and plasticizer resistance is a benefit [3]. However, the high price of these materials and their multiblock architecture have limited their use. All of these crystalline block copolymers consist of multiblocks with relatively short, amorphous, polyether or polyester mid-blocks. Consequently they can not be diluted as extensively with tackifiers and diluents as styrenic triblock copolymers. Thereby it is more difficult to obtain strong, yet soft adhesives — the primary goals of adding rubber to hot melts. 

Extra-large hard blocks may coagulate (especially with urea). 

The representation of hard-block domain structure shown in Scheme 4.8, implying rigid, crystallike molecular order, can be misleading because hard blocks are, at best, microcrystalline (as are soft blocks). Although microcrystallinity can be readily obtained, it requires careful selection of raw materials,... 

Halogenonitroaromatic compound, 295 Hard-block domain structure, 218-219 Hard-block microdomain, 215 Hard-block/soft-block phase separation, 220... 

Table 17 provides a list of various polysiloxane-poly(aryl ether) copolymers investigated. Depending on the type, nature and the level of the hard blocks incorporated, physical, thermal and mechanical properties of these materials can be varied over a very wide range from that of thermoplastic elastomers to rubber modified engineering thermoplastics. Resultant copolymers are processable by solution techniques and in some cases by melt processing 22,244). 

The elasticity of thermoplastic polyurethane rubbers (which are also known as thermoplastic urethanes or TPUs) is a function of their morphology which comprises hard and soft phases. The hard phases consist of hydrogen bonded clusters of chain segments, which are linked by flexible chain segments that make up the soft phase. The hard blocks, which are the minor phase, exist as separate domains within a continuous matrix of the majority soft phase, as shown schematically in Fig. 25.9. 

Figure 25.9 Schematic representation of hard blocks connected by flexible chains...

Figure 25.10 Example of hydrogen bonding between urethane linkages in a hard block of a thermoplastic polyurethane elastomer...

When a thermoplastic polyurethane elastomer is heated above the melting point of its hard blocks, the chains can flow and the polymer can be molded to a new shape. When the polymer cools, new hard blocks form, recreating the physical crosslinks. We take advantage of these properties to mold elastomeric items that do not need to be cured like conventional rubbers. Scrap moldings, sprues, etc. can be recycled directly back to the extruder, which increases the efficiency of this process. In contrast, chemically crosslinked elastomers, which are thermosetting polymers, cannot be reprocessed after they have been cured. 

Thermoplastic polyurethane elastomers are normally based on polyester prepolymers. The properties of these polymers can be systematically varied by tailoring the nature and ratio of the hard and soft segments. The stiffness of a polyurethane elastomer increases as the proportion of hard blocks increases. As the stiffness increases, the extensibility of the material decreases. 

One type of block polymer is known as thermoplastic elastomers. They consist of a number of rubber blocks tied together by hard crystalline or glassy blocks. These materials can be processed in injection molding and extrusion equipment since the crystalline blocks melt or the glassy ones soften at high temperatures. However, at lower temperatures, such as at room temperature, the hard blocks behave very much as cross-links to reduce creep and stress relaxation. Thermoplastic elastomers have creep behavior between that of very lightly cross-linked rubbers and highly cross-... 

Such an example has been recently worked out, combining a very hard block i.e. polypivalolactone (PPVL), with a thermostable elastomer segment i.e. polydimethyl-siloxane (PDMS), using the reactions sequence described in scheme 3. (One should note that the starting PDMS has been obtained through a previously described procedure (14), avoiding any unstable Si-O-C bond in the final produc t). 

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