Polyether diols synthesis

There are various procedures for the preparation of polyethers. These procedures typically start with oxirane or oxirane derivatives (e.g. propylene oxide, etc.). Base catalyzed anionic polymerization, acid initiation, or complex coordination catalysis can be used for the reaction [1-3], Not only oxiranes can generate polyethers. Diols also can be used for polyether synthesis. Other source compounds include tetrahydrofuran, which can be polymerized to a polyether using fluorosulfonic acid (HSO3F) as a catalyst, oxetane (trimethylene oxide) or oxetane derivatives, which can be polymerized to generate polyethers with practical applications such as poly[bis(chloromethyl)oxetane], etc. 

The presence of water in starters or in monomers (PO, EO or BO) always leads to polyether diols. The control of water content in the raw materials, used for polyether polyol synthesis, has a great practical importance for two reasons ... 

DMC catalysts are considered to be the ones that perform best at this time for PO polymerisation initiated by hydroxyl groups. Bayer developed the first continuous process, with a very high productivity, for the synthesis of polyether polyols with DMC catalysts (IMPACT Catalyst Technology). In a short and simple production cycle, a large variety of polyether diols of very low unsaturation for elastomers, sealants, coatings and low monol content polyether triols destined for flexible polyurethane foams are obtained. This is one of the best developments in the last few years in the field of polyether polyol synthesis [2],... 

Common SS include polyethers, polyesters and polyalkyl glycols with glass transition temperatures in the range of -70°to -30°C. Commonly used macrodiols in the PUs synthesis are polyalkyl-diols, such as polyisobutylene diol [70], polybutadiene (PBU) [20, 71], or oligo-butadiene diols [72] as well as hydrogenated polybutadiene diol [20] polyether diols polytetrahydrofuran (PTHF or PTMO) [50-52], polyethylene glycol (PEG) or (PEO) [73], polypropyleneoxide (PPO) [73] or mixed blocks of them PEO-PPO-PEO [74] and PPO-THF [54] polyester diols poly(ethylene adipate) (PEA) [4,20], poly(butylene adipate) (PBA) [20, 73], and latterly polycaprolactone diol (PCL or PCD) [75], polyalkylcarbonate polyol [20] or mixed blocks of them, for example poly(carbonate-co-ester)diol [76], poly(hexamethylene-carbonate)diol [77], as well as poly(hexamethylene-carbonate-co-caprolactone)diol [78] and a mixed block copolymer of polyether and polyester blocks PCL-b-PTHF-b-PCL [79]. Examples schemes of macrodiols are shown in Eig. 1.9. 

Lan PN, Comeillie S, Schacht E, Davies M, Shard A. Synthesis and characterization of segmented polyurethanes based on amphiphilic polyether diols. Biomaterials 1996 17(23) 2273-80. 

As mentioned in Section 3, typical aramid-6-polyether elastomers are synthesized by the polycondensation reaction of polyether diol with the aramid compound I in the presence of transesterification catalysts. Under these conditions, the synthesis of aramid-6-polyester elastomers gave only low molecular weight elastomers with a broad segment length distribution due to transesterification reactions of the polyester segments. This result inidicated that in the obtaining of aramid-6-polyester elastomers, transesterification catalysts should be avoided. Later, a method for the obtaing of this type of elastomers was developed, which consisted in the copolymerization of an activated acyl lactam-terminated aramid compound II with polyester diols in the molten state, in the absence of transesterification catalysts [40,42]. Compound II was obtained by the reaction of N-(p-aminobenzoyl) caprolactam with terephthaloyl chloride, as shown in Scheme 8 [61]. 

Acid anhydride-diol reaction, 65 Acid anhydride-epoxy reaction, 85 Acid binders, 155, 157 Acid catalysis, of PET, 548-549 Acid-catalyzed hydrolysis of nylon-6, 567-568 of nylon-6,6, 568 Acid chloride, poly(p-benzamide) synthesis from, 188-189 Acid chloride-alcohol reaction, 75-77 Acid chloride-alkali metal diphenol salt interfacial reactions, 77 Acid chloride polymerization, of polyamides, 155-157 Acid chloride-terminated polyesters, reaction with hydroxy-terminated polyethers, 89 Acid-etch tests, 245 Acid number, 94 Acidolysis, 74 of nylon-6,6, 568... 

SYNTHESIS AND STRUCTURAL CHARACTERIZATION OF T1TANOCENE-CONTAINING POLYETHERS BASED ON REACTION WITH ETHYLENE OXIDE-CONTAINING DIOLS, INCLUDING POLY (ETHYLENE GLYCOL)... 

Reductive cleavage of dioxepanes with borane-THF complex (THF = tetrahydrofuran) leads to 1,4-diols. This procedure has found application in the synthesis of discrete polyethers (Scheme 27) <2003JOC9166>. 

Physical properties are related to ester-segment structure and concentration in thermoplastic polyether-ester elastomers prepared hy melt transesterification of poly(tetra-methylene ether) glycol with various diols and aromatic diesters. Diols used were 1,4-benzenedimethanol, 1,4-cyclo-hexanedimethanol, and the linear, aliphatic a,m-diols from ethylene glycol to 1,10-decane-diol. Esters used were terephthalate, isophthalate, 4,4 -biphenyldicarboxylate, 2,6-naphthalenedicarboxylate, and m-terphenyl-4,4"-dicarboxyl-ate. Ester-segment structure was found to affect many copolymer properties including ease of synthesis, molecular weight obtained, crystallization rate, elastic recovery, and tensile and tear strengths. 

The work reported here is concerned with the syntheses and properties of polyether-ester block copolymers containing poly (tetramethylene ether) units of molecular weight of approximately 1000 as the amorphous polyether blocks and a variety of esters as the crystallizable hard segments. The purpose of this study is to correlate changes in synthesis and properties of these thermoplastic and elastomeric copolymers with changes in the concentration and nature of the ester segments, particularly the types of diol and diacid. 

Figure 1. Synthesis and structure of polyether-ester block copolymers (D — hydrocarbon portion of diol Ar = aromatic portion of the ester x,y = the number of repeat units in the respective ester and polyether-ester blocks)...

Up to this point the discussion has been concerned with alkylene terephthalate/PTME terephthalate copolymers in which the concentration of alkylene terephthalate and the chemical structure of the alkylene groups have been varied. The next section of this report is concerned with polyether-ester copolymers in which aromatic esters other than terephthalate are used in combination with PTME glycol and various diols. The objective is the same, to correlate changes in copolymer structure with changes in copolymerization results and copolymer properties. Once again the 50% tetramethylene terephthalate/PTME terephthalate copolymer (Tables I and II) with its excellent properties and relative ease of synthesis will be used as the point of reference to which the other polymers will be compared. 

Elastomeric polyether-ester block copolymers were prepared by melt transesterification of poly(tetramethylene ether) glycol of molecular weight approximately 1000 with a variety of diols and esters. The ease of synthesis and the properties of these thermoplastic copolymers have been related to the chemical structure and concentration of the ester hard segments. 

The high diastereoselectivity attending the spirocyclisation of ketene dithioacetals provides an effective means for controlling the stereochemistry of a methyl substituent at the a-position on a 6-lactone ring,244 The method was applied to the synthesis of the polyether antibiotic Salinomycin [Scheme 2.120].242 Condensation of the methyl ketone 120 1 with the lithiated l,3-dithian-2-yl-phospho-nic acid diethyl ester 120.2 gave the ketene dithioacetal 1203 in 76% yield. After hydrolysis of the two benzoate ester groups, cyclisation of diol 120.4 was... 

Esterification and transesterification were used for the synthesis of numerous polymeric stabilizers derived from carboxylic as well as inorganic acids. Systems obtained with poly(alkylene ether)diols contain polyether and polyester links. 

AO containing various phenolic moieties were prepared by transesterification in the presence of tetraalkyl titanates. Randomly distributed -active moieties are characteristic of 140 (only the hard polyester segment is given) prepared from dimethyl terephthalate, 1,4-butanediol, poly(tetramethylene oxide)diol and dimethyl 5-(3,5-di-tm-butyl-4-hydroxybenzenepropaneamido)isophthalate [181]. The mentioned polymeric AO was used for stabilization of polyether-polyester elastomers. A partial attachement of tetrakis[methylene 3(3,5-di-tert-butyl-4-hydroxy-phenyl)propionate]methane (3) via transesterification reaction was expected in the synthesis of another polyether-polyester elastomer by [182]. A reversible redox polyester was formed from 2,5-bis(2-hydroxyethyl)hydroquinone and dichlorides of aliphatic dicarboxylic acids [137],... 

C. Carraher, L. Reckleben, in Synthesis and Structural Characterization of Titanocene-Containing Polyethers Based on Reaction with Ethylene Oxide-Containing Diols, Including Poly(ethylene glycol), Polymer Modification, G. Swift, C. Carraher, C. Bowman, Eds., p. 171-177, Plenum Publishing, New York, 1997. 

Periodate promoted cleavage of vicinal diols has also been used to prepare monocyclic products. Oxabicyclo[4.2.1]nonadiene 116 derived from diiodoke-tone 77 was subjected to sodium periodate and sodium borohydride reduction to generate 117, Eq. 87. Subsequent elaborations resulted in the stereocontrolled synthesis of oxepine 118, a subunit designed for the assembly of polyether toxins such as ciguatoxin [135]. 

Synthesis and Modification. A series of polyurethanes and polyurethane-ureas of varying degress of hydrophilicity and hydrophobicity and mechanical property were synthesized. The polymers were prepared by a solution polymerization method and consisted of three components a polyether, a diisocyanate, and a chain extender. In our studies, polyurethanes (Table I) were based on a carbowax (polyoxyethylene glycol), MDI (methylene bis-4-phenyl isocyanate) and 1,5-pentanediol. Polyurethane-ureas (Table II) were obtained by substituting the chain extender from a diol to a diamine. The polyurethane-ureas (Table II) were obtained by changing the chain extender from a diol to a more reactive diamine. The polyurea-urethanes (Table III) were obtained by using a diamine terminated polyether instead of the carbowax. 

Figure 4.30 Scheme for polyether polyol fabrication by anionic polymerisation of alkylene oxides, initiated by glycerol or diols (variant). 1 - Reactor for potassium glycerolate synthesis 2 - Reactor for prepolyether synthesis 3 - Reactor for polyether synthesis 4 - Reactor for purification 5 - Filter press 6 - Storage tank for final purified poly ether 7 - Heat exchangers for removal of the reaction heat 8 - Condensers 9 - Vacuum pumps 10 - Vessels for distilled water 11 - Recirculation pumps 12 - Gear pump or screw (or double screw) pump... 

Greene observed that the formation of 18-crown-6 from a ditosylate and a diol in the presence of f-butoxide salts was enhanced when a potassium cation was used (Greene, 1972). This template effect was operative for the synthesis of other polyether crown compounds using alkali or alkaline-earth metal cations. Template effects have also been observed for the preparation of aza-crown ethers, although the effect is less pronounced because the softer A-donor atoms form weaker complexes with the alkali metal cations (Frens-dorff, 1971). Richman and Atkins reported that high-dilution techniques were not required for the cyclization reaction of the disodium salt of a pertosylated oligoethylenepolyamine with sulfonated diols to form medium and large polyaza-crown compounds (Richman and Atkins, 1974 Atkins et al., 1978). 

Segmented polyurethanes were synthesized from the a, to diol polyethers listed in Table I and the diisocyanates IV, V, and VI by the two-step process shown in Figure 1 or the three-step process in Figure 2. In all cases, chain extension of isocyanate-terminated prepolymers was accomplished with ethylenediamine. The synthesis took place in a 2 1 (v/v) mixture of dimethyl sulfoxide and 4-methyl-2-pentanone at 60°C. 

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