Poly polymer market

Polyesters come to mind, since PET and some of its more recent homologs play a very prominent role on the polymer market. FDA was therefore used in conjunction with ethylene glycol to synthesize poly(2,5-ethylene furancarboxylate) (PEF), that is, the furan analog of PET [38]. The use of polytransesterification (Figure 1.16) proved particularly effective in generating high-molecular weight semicrystalline polymers. 

Acrylate polymers are often used in many applications that require good optical properties. However, they are unsuitable for use in the automotive industry because of their brittle characteristics. Thus, when natural rubber is blended with poly(methyl methacrylate), there is a big improvement in the elasticity of the brittle acrylate polymers. It is of interest that thermoplastic natural rubbers are relatively new products in the rubber industry and are fastgrowing items in the polymer market. The acrylate polymers blended with natural rubber can improve various properties of both the natural rubber and the acrylate polymers such as elasticity, adhesion, processability properties, and transparency. These materials are known for their excellent processability, characteristic of acrylate polymers, and their elasticity property provided by natural rubber, thus they exhibit the typical properties of elastomeric materials and can be processed with thermoplastic processing equipment used to prepare acrylate polymers. Many of their interesting properties have been widely developed for several industrial applications such as in the automotive industry, household appliances, medical devices, electrical cables, and headphone cables. ... 

The polymer market can be divided into thermoplastics and thermosets. The major thermoplastics include high-density polyethylene (HOPE), low-density polyethylene (LDPE), polyethylene terephthalate (PET), polypropylene (PP), polystyrene (PS and EPS), poly(vinyl chloride) (PVC), polyamide (PA), poly(methyl methacrylate) (PMMA) and styrene copolymers (ABS, SAN). The most important applications of thermoplastics are summarized in Table 1.1. The total Western European demand for thermoplastics was 37.4 million tonnes in 2002, a growth of about 9% as compared to 2001 [1]. Thermoplastics are used not only in the manufacture of many typical plastics applications such as packaging and automotive parts, but also in non-plastic applications such as textile fibers and coatings. These non-plastic applications account for about 14% of all thermoplastics consumed. 

Water-Soluble Films. Water-soluble films can be produced from such polymers as poly(vinyl alcohol) (PVOH), methylceUulose, poly(ethylene oxide), or starch (qv) (see Cellulose ethers Polyethers Vinyl polymers). Water-soluble films are used for packaging and dispensing portions of detergents, bleaches, and dyes. A principal market is disposable laundry bags for hospital use. Disposal packaging for herbicides and insecticides is an emerging use. 

In the second quarter of the twentieth century, with the development of poly(vinyl chloride), nylon, polyurethane, and other polymers, many new and improved leather-like materials, so-called coated fabrics (qv), were placed on the market. Shortages of leather after World War 11 led to the expansion of these leather-like materials ("man-made" leathers) to replace leather in shoes, clothing, bags, upholstery, and other items. DurabiUty and waterproof quahties superior to leather made coated fabrics advantageous, in spite of imperfection in breathabihty and flexibiUty. Demands for shoes, clothing, and other items are stiU increasing due to growing world population and urbanization. 

Uses. Phthabc anhydride is used mainly in plasticizers, unsaturated polyesters, and alkyd resins (qv). PhthaUc plasticizers consume 54% of the phthahc anhydride in the United States (33). The plasticizers (qv) are used mainly with poly(vinyl chloride) to produce flexible sheet such as wallpaper and upholstery fabric from normally rigid polymers. The plasticizers are of two types diesters of the same monohydric alcohol such as dibutyl phthalate, or mixed esters of two monohydric alcohols. The largest-volume plasticizer is di(2-ethylhexyl) phthalate [117-81-7] which is known commercially as dioctyl phthalate (DOP) and is the base to which other plasticizers are compared. The important phthahc acid esters and thek physical properties are Hsted in Table 12. The demand for phthahc acid in plasticizers is naturally tied to the growth of the flexible poly(vinyl chloride) market which is large and has been growing steadily. 

Automotive appHcations account for about 116,000 t of woddwide consumption aimuaHy, with appHcations for various components including headlamp assembHes, interior instmment panels, bumpers, etc. Many automotive appHcations use blends of polycarbonate with acrylonitrile—butadiene—styrene (ABS) or with poly(butylene terephthalate) (PBT) (see Acrylonitrile polymers). Both large and smaH appHances also account for large markets for polycarbonate. Consumption is about 54,000 t aimuaHy. Polycarbonate is attractive to use in light appHances, including houseware items and power tools, because of its heat resistance and good electrical properties, combined with superior impact resistance. 

Noncrystalline aromatic polycarbonates (qv) and polyesters (polyarylates) and alloys of polycarbonate with other thermoplastics are considered elsewhere, as are aHphatic polyesters derived from natural or biological sources such as poly(3-hydroxybutyrate), poly(glycoHde), or poly(lactide) these, too, are separately covered (see Polymers, environmentally degradable Sutures). Thermoplastic elastomers derived from poly(ester—ether) block copolymers such as PBT/PTMEG-T [82662-36-0] and known by commercial names such as Hytrel and Riteflex are included here in the section on poly(butylene terephthalate). Specific polymers are dealt with largely in order of volume, which puts PET first by virtue of its enormous market volume in bottie resin. 

Some polymers from styrene derivatives seem to meet specific market demands and to have the potential to become commercially significant materials. For example, monomeric chlorostyrene is useful in glass-reinforced polyester recipes because it polymerizes several times as fast as styrene (61). Poly(sodium styrenesulfonate) [9003-59-2] a versatile water-soluble polymer, is used in water-poUution control and as a general flocculant (see Water, INDUSTRIAL WATER TREATMENT FLOCCULATING AGENTs) (63,64). Poly(vinylhenzyl ammonium chloride) [70304-37-9] h.a.s been useful as an electroconductive resin (see Electrically conductive polya rs) (65). 

Solution Polymerization. Solution polymerization of vinyl acetate is carried out mainly as an intermediate step to the manufacture of poly(vinyl alcohol). A small amount of solution-polymerized vinyl acetate is prepared for the merchant market. When solution polymerization is carried out, the solvent acts as a chain-transfer agent, and depending on its transfer constant, has an effect on the molecular weight of the product. The rate of polymerization is also affected by the solvent but not in the same way as the degree of polymerization. The reactivity of the solvent-derived radical plays an important part. Chain-transfer constants for solvents in vinyl acetate polymerizations have been tabulated (13). Continuous solution polymers of poly(vinyl acetate) in tubular reactors have been prepared at high yield and throughput (73,74). 

Growth in PVAc consumption is illustrated in Eigure 3. The emulsions continue to dominate the adhesives and paint markets. It also shows the distribution of PVAc and copolymer usage by market. The companies Hsted in Table 10 are among the principal suppHers of poly(vinyl acetate)s and vinyl acetate copolymers, but there are numerous other suppHers. Many other companies produce these polymers and consume them internally in the formulation of products. 

Poly(vinyl chloride-i o-vinyl acetate) [9003-22-9] has found appHcation in flooring, phonograph records, protective coatings, fibers, and some films and sheeting. Because of their low viscosity and good processabihty, such copolymers constitute the bulk of the vinyl tile market. The total production of PVC copolymers in 1989 was 113,500 t (73) (see Vinyl polymers). 

PPS resins must compete with PEI and phenoHcs. There are two domestic manufacturers of poly(phenylene sulfide) Phillips and Fortron Industries. Worldwide there is currently large overcapacity (Table 15). Four Japanese companies, ie, Toso Susteel, a joint venture of Toso/Hodogaya Chemical Toray Toprene, a joint venture of Toto Kasei/Toren Petrochemical and Kureha Chemical have a combined capacity of 82,500 t. U.S. agents sell their materials in the U.S. markets General Electric sells for Toso Susteel Soltex Polymer, part of Solvay, Belgium, sells for Toprene Hoechst-Celanese sells for Kureha. Prices for PPS resins and compounds range from 8.80/kg for unreinforced resin to 3.30/kg for 65% filled resins. 

The inability to process PTFE by conventional thermoplastics techniques has nevertheless led to an extensive search for a melt-processable polymer but with similar chemical, electrical, non-stick and low-friction properties. This has resulted in several useful materials being marketed, including tetrafluoro-ethylene-hexafluoropropylene copolymer, poly(vinylidene fluoride) (Figure 13.1(d)), and, most promisingly, the copolymer of tetrafluoroethylene and perfluoropropyl vinyl ether. Other fluorine-containing plastics include poly(vinyl fluoride) and polymers and copolymers based on CTFE. 

Hard-coated poly(methyl methacrylimide) sun-roofs have already been specified for American sports cars, whilst the polymer might be expected to make some inroads into the polycarbonate market, with one specific target being auto headlamp diffusers. 

A poly(tribromostyrene) with the bromine atoms attached to the benzene ring is marketed by the Ferro corporation as F yro-Chek 68 PB as a heat-resisting fire retardant used in conjunction with antimony oxide. The polymer has an exceptionally high specific gravity, reputedly of 2.8, and a softening point of 220°C. 

A number of higher poly(vinyl ether)s, in particular the ethyl and butyl polymers, have found use as adhesives. When antioxidants are incorporated, pressure-sensitive adhesive tapes from poly(vinyl ethyl ether) are said to have twice the shelf life of similar tapes from natural rubber. Copolymers of vinyl isobutyl ether with methyl acrylate and ethyl acrylate (Acronal series) and with vinyl chloride have been commercially marketed. The first two products have been used as adhesives and impregnating agents for textile, paper and leather whilst the latter (Vinoflex MP 400) has found use in surface coatings. 

Acrylic acid, the main precursor to acrylic adhesives had been synthesized in the mid 1800s and the first acrylic acid esters were made and characterized at the turn of the century [62]. The first commercial launch of acrylic polymers in the form of poly(methylmethacrylate) took place in 1927 when the German company Rohm and Haas AG introduced this new plastic to the market. Soon after, other companies such as BASF introduced acrylic dispersions. 

---