Plastic processes liquid injection molding

On account of their low viscosity, liquid silicone rubbers are processed chiefly by liquid injection molding (LM), a technique which resembles the injection molding of plastics and is combined with a meter/mix unit developed specifically for the process [7]. Additional homogenization is effected by a static mixer located between the mixing station and the feed screw of the injection molding machine (Fig. 5). 

Many of the new plastics, blends, and material systems require special, enhanced processing features or techniques to be successfully injection molded. The associated materials evolution has resulted in new plastics or grades, many of which are more viscoelastic. That is, they exhibit greater melt elasticity. The advanced molding technology has started to address the coupling of viscoelastic material responses with the process parameters. This requires an understanding of plastics as viscoelastic fluids, rather than as purely viscous liquids, as is commonly held... 

Urethanes are processed as rubber-like elastomers, cast systems, or thermoplastic elastomers. The elastomer form is mixed and processed on conventional mbber mills and internal mixers, and can be compression, transfer, or injection molded. The liquid prepolymers are cast using automatic metered casting machines, and the thermoplastic pellets are processed like all thermoplastic materials on traditional plastic equipment. The unique property of the urethanes is ultrahigh abrasion resistance in moderately high Shore A (75—95) durometers. In addition, tear, tensile, and resistance to many oils is very high. The main deficiencies of the urethanes are their resistance to heat over 100°C and that shear and sliding abrasion tend to make the polymers soft and gummy. 

Substitute for Conventional Vulcanized Rubbers, For this application, the products are processed by techniques and equipment developed for conventional thermoplastics, ie, injection molding, extrusion, etc. The S—B—S and S—EB—S polymers are preferred (small amounts of S—EP—S are also used). To obtain a satisfactory balance of properties, they must be compounded with oils, fillers, or other polymers compounding reduces costs. Compounding ingredients and their effects on properties are given in Table 8. Oils with high aromatic content should be avoided because they plasticize the polystyrene domains. Polystyrene is often used as an ingredient in S—B—S-based compounds it makes the products harder and improves their processibility. In S—EB—S-based compounds, crystalline polyolefins such as polypropylene and polyethylene are preferred. Some work has been reported on blends of liquid polysiloxanes with S—EB—S block copolymers. The products are primarily intended for medical and pharmaceutical-type applications and hardnesses as low as 5 on the Shore A scale have been reported (53). 

Reaction injection molding (RIM) is a fast, low-pressure, low-temperature, low-cost process for one-step conversion of reactive liquids into large finished solid plastic products. Liquid polyol and liquid diisocyanate are mixed by impingement, pumped instantly to fill a large mold cavity, and polymerize/ cure rapidly to form a thermoset polyurethane product. The cured polymer may be a stiffly flexible product such as automotive bumper covers, front ends, and trim or a rigid foamed product such as furniture and housings (cabinets) for computers, business machines, TY and radio. 

The lowest cost process for preparing all-arcmatic liquid crystalline polyesters involves the reaction of aromatic carboxylic acids with acetates of aromatic hydroxy ocnpounds a recent history (2) describes the development of these ICP s. Because aoetic acid is evolved in the process and reaction temperatures are above 300°C, expensive corrosion-resistant reactors must be installed for ccranercial production. In cur latest paper (2) of this ICP series, we described a number of aliphatic-aromatic ICP s which can be produced in conventional polyester reactors and injection molded to give plastics with very high mechanical properties, heat-deflection temperatures (HDT s), and solvent resistance. These ICP s (la) were prepared by the reaction of the dimethyl ester of... 

Fibers, films, and bristles are examples of extruded forms. Plastics may be shaped by either compression molding (direct pressure on solid material in a hydraulic press) or injection molding (injection of a measured amount of material into a mold in liquid form). The latter process is most generally used, and... 

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