Phenol purification

Uses Solvent for paints, stain removers, dyes, animal, vegetable, and min. oils, waxes, and resins extraction solvent (phosphoric acid, phenol purification) rubber cements reagent paint and varnish remover spotting compositions... 

Cmde diketene obtained from the dimeriza tion of ketene is dark brown and contains up to 10% higher ketene oligomers but can be used without further purification. In the cmde form, however, diketene has only limited stabHity. Therefore, especiaHy if it has to be stored for some time, the cmde diketene is distiHed to > 99.5% purity (124). The tarry distiHation residue, containing trike ten e (5) and other oligomers, tends to undergo violent Spontaneous decomposition and is neutralized immediately with water or a low alcohol. Ultrapure diketene (99.99%) can be obtained by crystallization (125,126). Diketene can be stabHized to some extent with agents such as alcohols and even smaH quantities of water [7732-18-5] (127), phenols, boron oxides, sulfur [7704-34-9] (128) and sulfate salts, eg, anhydrous copper sulfate [7758-98-7]. 

Gumylphenol. -Cumylphenol (PGP) or 4-(1-methyl-l-phenylethyl)phenol is produced by the alkylation of phenol with a-methylstyrene under acid catalysis. a-Methylstyrene is a by-product from the production of phenol via the cumene oxidation process. The principal by-products from the production of 4-cumylphenol result from the dimerization and intramolecular alkylation of a-methylstyrene to yield substituted indanes. 4-Cumylphenol [599-64-4] is purified by either fractional distillation or crystallization from a suitable solvent. Purification by crystallization results in the easy separation of the substituted indanes from the product and yields a soHd material which is packaged in plastic or paper bags (20 kg net weight). Purification of 4-cumylphenol by fractional distillation yields a product which is almost totally free of any dicumylphenol. The molten product resulting from purification by distillation can be flaked to yield a soHd form however, the soHd form of 4-cumylphenol sinters severely over time. PGP is best stored and transported as a molten material. 

The largest use of NMP is in extraction of aromatics from lube oils. In this appHcation, it has been replacing phenol and, to some extent, furfural. Other petrochemical uses involve separation and recovery of aromatics from mixed feedstocks recovery and purification of acetylenes, olefins, and diolefins removal of sulfur compounds from natural and refinery gases and dehydration of natural gas. 

In the case of low temperature tar, the aqueous Hquor that accompanies the cmde tar contains between 1 and 1.5% by weight of soluble tar acids, eg, phenol, cresols, and dihydroxybenzenes. Both for the sake of economics and effluent purification, it is necessary to recover these, usually by the Lurgi Phenosolvan process based on the selective extraction of the tar acids with butyl or isobutyl acetate. The recovered phenols are separated by fractional distillation into monohydroxybenzenes, mainly phenol and cresols, and dihydroxybenzenes, mainly (9-dihydroxybenzene (catechol), methyl (9-dihydtoxybenzene, (methyl catechol), and y -dihydroxybenzene (resorcinol). The monohydric phenol fraction is added to the cmde tar acids extracted from the tar for further refining, whereas the dihydric phenol fraction is incorporated in wood-preservation creosote or sold to adhesive manufacturers. Naphthalene Oils. Naphthalene is the principal component of coke-oven tats and the only component that can be concentrated to a reasonably high content on primary distillation. Naphthalene oils from coke-oven tars distilled in a modem pipe stiU generally contain 60—65% of naphthalene. They are further upgraded by a number of methods. 

The impurities present in aromatic nitro compounds depend on the aromatic portion of the molecule. Thus, benzene, phenols or anilines are probable impurities in nitrobenzene, nitrophenols and nitroanilines, respectively. Purification should be carried out accordingly. Isomeric compounds are likely to remain as impurities after the preliminary purifications to remove basic and acidic contaminants. For example, o-nitrophenol may be found in samples ofp-nitrophenol. Usually, the ri-nitro compounds are more steam volatile than the p-nitro isomers, and can be separated in this way. Polynitro impurities in mononitro compounds can be readily removed because of their relatively lower solubilities in solvents. With acidic or basic nitro compounds which cannot be separated in the above manner, advantage may be taken of their differences in pK values (see Chapter 1). The compounds can thus be purified by preliminary extractions with several sets of aqueous buffers... 

Because phenols are weak acids, they can be freed from neutral impurities by dissolution in aqueous N sodium hydroxide and extraction with a solvent such as diethyl ether, or by steam distillation to remove the non-acidic material. The phenol is recovered by acidification of the aqueous phase with 2N sulfuric acid, and either extracted with ether or steam distilled. In the second case the phenol is extracted from the steam distillate after saturating it with sodium chloride (salting out). A solvent is necessary when large quantities of liquid phenols are purified. The phenol is fractionated by distillation under reduced pressure, preferably in an atmosphere of nitrogen to minimise oxidation. Solid phenols can be crystallised from toluene, petroleum ether or a mixture of these solvents, and can be sublimed under vacuum. Purification can also be effected by fractional crystallisation or zone refining. For further purification of phenols via their acetyl or benzoyl derivatives (vide supra). 

Furfural is a colourless liquid which darkens in air and has a boiling point of 161.7°C at atmospheric pressure. Its principal uses are as a selective solvent used in such operations as the purification of wood resin and in the extraction of butadiene from other refinery gases. It is also used in the manufacture of phenol-furfural resins and as a raw material for the nylons. The material will resinify in the presence of acids but the product has little commercial value. 

The following are some of the typical industrial applications for liquid-phase carbon adsorption. Generally liquid-phase carbon adsorbents are used to decolorize or purify liquids, solutions, and liquefiable materials such as waxes. Specific industrial applications include the decolorization of sugar syrups the removal of sulfurous, phenolic, and hydrocarbon contaminants from wastewater the purification of various aqueous solutions of acids, alkalies, amines, glycols, salts, gelatin, vinegar, fruit juices, pectin, glycerol, and alcoholic spirits dechlorination the removal of... 

Several techniques can be used to separate phenol. Solvent extraction using gas oil or lube oil (process MSAs Sj and S2, respectively) is a potential option. Besides the purification of wastewater, the transfer of phenol to gas oil and lube oil is a useful process for the oils. Phenol tends to act as an oxidation inhibitor and serves to improve color stability and reduce sediment formation. The data for the waste streams and the process MSAs are given in Tables 3.4 and 3.5, respectively. 

The chemical stability of Toyopearl HW-40 resin to organic eluents allows this material to be used for a variety of applications, including the purification of synthetic functionalized surfactants, polyphenolics, and phenolic glycosides (50,51). 

Figure 10-6. The Mitsui Petrochemical Industries process for producing phenol and acetone from cumene (1) autooxidatlon reactor, (2) vacuum tower, (3) cleavage reactor, (4) neutralizer, (5-11 ) purification train.

This procedure provides a convenient method for the esterification ol a wide variety of carboxylic acids. The reaction proceeds smoothly with sterically hindered acids6 and with acids which contain various functional groups. Esters are obtained in high purity using Kugelrohr distillation as the sole purification technique. In cases where traces of dichloromethane present no problems, the crude product is usually pure enough to be used directly in subsequent reactions. Methyl and ethyl ethers of phenols may also be prepared by this procedure (see Note 8). 

For the organic contaminants, the required bromine product quality wilt also be site specific. If the catalytic oxidation unit is dedicated to a single bromination process, phase separation and drying may be the only purification required. Contaminants in the recovered bromine which are either the starting materials or products of the original bromination reaction should not present a problem if present in bromine recycled to the bromination reactor. In this case, the catalytic reactor would be operated to minimize the formation of undesirable brominated byproducts. For example, if phenol is present in the waste HBr from a tribromo-phenol manufacturing process, minor tribromophenol contamination of the bromine recycled to the reactor should not be a problem. Similarly, fluorobenzene in bromine recycled to a fluorobenzene bromination process should not present a problem. 

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