Phenols cyclohexanones from

An alternative to cyclohexanones from phenols involves ring saturation to the alcohol, followed by oxidation 14). 

Oxidation of organic compounds by dioxygen is a phenomenon of exceptional importance in nature, technology, and life. The liquid-phase oxidation of hydrocarbons forms the basis of several efficient technological synthetic processes such as the production of phenol via cumene oxidation, cyclohexanone from cyclohexane, styrene oxide from ethylbenzene, etc. The intensive development of oxidative petrochemical processes was observed in 1950-1970. Free radicals participate in the oxidation of organic compounds. Oxidation occurs very often as a chain reaction. Hydroperoxides are formed as intermediates and accelerate oxidation. The chemistry of the liquid-phase oxidation of organic compounds is closely interwoven with free radical chemistry, chemistry of peroxides, kinetics of chain reactions, and polymer chemistry. 

Materials. Epoxy novolac, DEN-431, obtained from Dow Chemical Co. was selected as the epoxy component. A 3,3 -diazidodiphenyl sulfone synthesized in our laboratory (5) was used as the azide compound. Poly(/7-vinyl phenol) obtained from Maruzen Oil Co. was used as the phenolic resin matrix. The coating solvent was cyclohexanone. The developer used in this study was 0.1 N tetramethylammonium hydroxide aqueous solution. 

The production of Cyclohexanone from phenol was simplified when selective hydrogenation with Pd catalysts was made possible ([see Eq. 21.3)]. In this process, phenol is completely converted in the gas phase at 140 to 170°C and 1 to 2 bar using a supported Pd catalyst containing alkaline earth oxides (e.g., Pd-CaO/A Os). The selectivity to Cyclohexanone is greater than 95%46. 

Molecular oxygen can also oxidize a variety of organic compounds, including hydrocarbons, aldehydes, amines, ethers and ketones. These autooxidation reactions can be used to make a variety of small molecules and a number of industrial processes rely on the controlled oxidation of organics using molecular oxygen (often with a metal catalyst). Examples include the formation of phenol and acetone from cumene (isopropylbenzene) and cyclohexanone from cyclohexane. Phenol is a popular starting material for a number... 

Figure 1. Diagrammatic representation of olfactory receptor cell activity during odour stimulation. The spot size is roughly proportional to spike frequency (spike/min). Receptor cells taken at random from the epithelium of a frog are identified hy a serial number in the left column (60 in all). ACE - acetophenone, ANI - anisole, BUT - n-butanol, CAM - DL-camphor, CDN - cyclodecanone, CIN - cineole, CYM, p-cymene, DCT D-citronellol, HEP - n-heptanol, ISO - isoamylacetate, IVA - isovaleric acid, LIM -D-linonene, MAC - methyl-amylketone, MEN - L-menthol, PHE - phenol, PHO -thiophenol, PYR - pyridine, THY - thymol, XOL - cyclohexanol, XON - cyclohexanone. (From Sicard Holley [7]).

Emission from a PVC-coated cork material is shown in Table 3.2-7. The principal emissions derive from the cork material and the binder. Horn et al. (1997) have additionally reported phenol, furfural, cyclohexanone, methyl benzoate, benzophenone and BHT emissions. Some of these, e.g. BHT, cyclohexanone and possibly phenol derive from the PVC coating. 

Hydrogen circulation pump 2 Phenol vaporizer 3 Reactor 4 Cyclohexanone separator Figure 5.22 Flow diagram for the production of cyclohexanone from phenol... 

The synthetic route chosen for the first caprolactam process was the one already used by Wallach [2], taking phenol, available from coal-tar, as feedstock (Fig. 2). Cyclohexanone was at the time already a commercial product employed as a solvent and also for the manufacture of ketone resins (Kunstharz AW 2, BASF). 

The formation of phenol from benzene using N2O as the oxidant on various metal oxides was demonstrated in the early 1980s. The phenol obtained from benzene oxidation, which is incorporated in the adipic acid production process, can be hydrogenated to cyclohexanone. The nitric acid oxidation of cyclohexanol and cyclohexanone forms N2O which can he recycled, thus closing the N2O cycle. ... 

The original preparation of cyclohexanone from phenol by hydrogenation to cyclohexanol followed by dehydrogenation has since been improved. Selective hydrogenation of phenol to cyclohexanone is possible using a palladium catalyst at 140°-170°C and 1-2 atm. An AlliedA ickers-Zimmer catalyst contained 0.5-5% palladium, supported on a low-surface-area calciiun aluminate which contained about 8-9% calcium oxide. ... 

Phenol Vi Cyclohexene. In 1989 Mitsui Petrochemicals developed a process in which phenol was produced from cyclohexene. In this process, benzene is partially hydrogenated to cyclohexene in the presence of water and a mthenium-containing catalyst. The cyclohexene then reacts with water to form cyclohexanol or oxygen to form cyclohexanone. The cyclohexanol or cyclohexanone is then dehydrogenated to phenol. No phenol plants have been built employing this process. 

Reductive amination of cyclohexanone using primary and secondary aHphatic amines provides A/-alkylated cyclohexylamines. Dehydration to imine for the primary amines, to endocycHc enamine for the secondary amines is usually performed in situ prior to hydrogenation in batch processing. Alternatively, reduction of the /V-a1ky1ani1ines may be performed, as for /V,/V-dimethy1 cyclohexyl amine from /V, /V- di m e th y1 a n i1 i n e [121 -69-7] (12,13). One-step routes from phenol and the alkylamine (14) have also been practiced. 

A Methylamino)phenol. This derivative, also named 4-hydroxy-/V-methy1ani1ine (19), forms needles from benzene which are slightly soluble in ethanol andinsoluble in diethyl ether. Industrial synthesis involves decarboxylation of A/-(4-hydroxyphenyl)glycine [122-87-2] at elevated temperature in such solvents as chlorobenzene—cyclohexanone (184,185). It also can be prepared by the methylation of 4-aminophenol, or from methylamiae [74-89-5] by heating with 4-chlorophenol [106-48-9] and copper sulfate at 135°C in aqueous solution, or with hydroquinone [123-31 -9] 2l. 200—250°C in alcohoHc solution (186). 

Caprolactam [105-60-2] (2-oxohexamethyleiiiiriiQe, liexaliydro-2J -a2epin-2-one) is one of the most widely used chemical intermediates. However, almost all of the aimual production of 3.0 x 10 t is consumed as the monomer for nylon-6 fibers and plastics (see Fibers survey Polyamides, plastics). Cyclohexanone, which is the most common organic precursor of caprolactam, is made from benzene by either phenol hydrogenation or cyclohexane oxidation (see Cyclohexanoland cyclohexanone). Reaction with ammonia-derived hydroxjlamine forms cyclohexanone oxime, which undergoes molecular rearrangement to the seven-membered ring S-caprolactam. 

Allied-Signal Process. Cyclohexanone [108-94-1] is produced in 98% yield at 95% conversion by liquid-phase catal57tic hydrogenation of phenol. Hydroxylamine sulfate is produced in aqueous solution by the conventional Raschig process, wherein NO from the catalytic air oxidation of ammonia is absorbed in ammonium carbonate solution as ammonium nitrite (eq. 1). The latter is reduced with sulfur dioxide to hydroxylamine disulfonate (eq. 2), which is hydrolyzed to acidic hydroxylamine sulfate solution (eq. 3). 

Christopher and Fox have given examples of the way in which polycarbonate resins may be tailor-made to suit specific requirements. Whereas the bis-phenol from o-cresol and acetone (bis-phenol C) yields a polymer of high hydrolytic stability and low transition temperature, the polymer from phenol and cyclohexanone has average hydrolytic stability but a high heat distortion temperature. By using a condensate of o-cresol and cyclohexanone a polymer may be obtained with both hydrolytic stability and a high heat distortion temperature. 

A route to phenol has been developed starting from cyclohexane, which is first oxidised to a mixture of cyclohexanol and cyclohexanone. In one process the oxidation is carried out in the liquid phase using cobalt naphthenate as catalyst. The cyclohexanone present may be converted to cyclohexanol, in this case the desired intermediate, by catalytic hydrogenation. The cyclohexanol is converted to phenol by a catalytic process using selenium or with palladium on charcoal. The hydrogen produced in this process may be used in the conversion of cyclohexanone to cyclohexanol. It also may be used in the conversion of benzene to cyclohexane in processes where benzene is used as the precursor of the cyclohexane. 

The synthesis of a large number of y-pyrones and y-pyranols from enamines has been brought about through the use of a wide variety of bifunctional molecules. These molecules include phenolic aldehydes (126,127), phenolic Mannich bases (128), ketal esters (129), and diketene (120-132). All of these molecules have an electrophilic carbonyl group and a nucleophilic oxygen center in relative 1,4 positions. This is illustrated by the reaction between salicylaldehyde (101) and the morpholine enamine of cyclohexanone to give pyranol 102 in a quantitative yield (127). 

This ether formation arises from conversion of the phenol to a cyclohexanone, and ketal formation catalyzed by Pd-Hj and hydrogenolysis. With Ru-on-C, the alcohol is formed solely (84). 

In our study we first investigated separately the kinetics of the hydrogenation of phenol and of the hydrogenation of cyclohexanone (7), and from twenty-six different equations, using statistical treatment of the data, we found the best equations for the initial reaction rates to be... 

Fig. 7. Dependence of relative molar concentrations n-Jn of reaction components on reciprocal space velocity W/F (hr kg mole-1) in the consecutive hydrogenation of phenol. Temperature 150°C, catalyst Pt-SiCh (1% wt. Pt), initial molar ratio of reactants G = 9. The curves were calculated (1—phenol, 2—cyclohexanone, 3—cyclohexanol) the points are experimental values. From Ref. (61). Reproduced by permission of the copyright owner.

About half of the nylon made in the world is made from the polymerization of caprolactam. Although the cyclohexanone needed to make caprolactam can be made from cyclohexane as shown above, most of it is made from phenol. 

An unusual reaction was been observed in the reaction of old yellow enzyme with a,(3-unsat-urated ketones. A dismutation took place under aerobic or anaerobic conditions, with the formation from cyclohex-l-keto-2-ene of the corresponding phenol and cyclohexanone, and an analogous reaction from representative cyclodec-3-keto-4-enes—putatively by hydride-ion transfer (Vaz et al. 1995). Reduction of the double bond in a,p-unsaturated ketones has been observed, and the enone reductases from Saccharomyces cerevisiae have been purified and characterized. They are able to carry out reduction of the C=C bonds in aliphatic aldehydes and ketones, and ring double bonds in cyclohexenones (Wanner and Tressel 1998). Reductions of steroid l,4-diene-3-ones can be mediated by the related old yellow enzyme and pentaerythritol tetranitrate reductase, for example, androsta-A -3,17-dione to androsta-A -3,17-dione (Vaz etal. 1995) and prednisone to pregna-A -17a, 20-diol-3,ll,20-trione (Barna et al. 2001) respectively. 

The reaction product was filtered to remove catalyst and analyzed in GC equipped with an HP5 (30 m X 0.32 mm X 0.25 pm) column. The temperature program used for analysis (31 °C - 35 min - 1 °C/min - 40 °C - 10 °C/min -120 °C) ensured complete separation of the cyclohexanol, cyclohexanone, and phenol peaks. The conversion and selectivity were calculated directly from the area of each peak. 

The common name caprolactam comes from the original name for the Ce carboxylic acid, caproic acid. Caprolactam is the cyclic amide (lactam) of 6-aminocaproic acid. Its manufacture is from cyclohexanone, made usually from cyclohexane (58%), but also available from phenol (42%). Some of the cyclohexanol in cyclohexanone/cyclohexanol mixtures can be converted to cyclohexanone by a ZnO catalyst at 400°C. Then the cyclohexanone is converted into the oxime with hydroxylamine. The oxime undergoes a very famous acid-catalyzed reaction called the Beckmann rearrangement to give caprolactam. Sulfuric acid at 100-120°C is common but phosphoric acid is also used, since after treatment with ammonia the by-product becomes... 

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