Phenol 2- cyclohexanone

SODIUMCOMPOUNDS - SODIUM SULFATES] (Vol 22) Phenol-cyclohexanone azeotrope... 

Handling the separation problem involves essentially the ternary mixture phenol/ cyclohexanone/cyclohexanol. As Table 5.10 indicates, phenol is the highest boiler (181.9°C), followed by cyclohexanol (160.8°C) and cyclohexanone (155.4°C). Phenol forms positive azeotropes with cyclohexanone and cyclohexanol, of similar composition (roughly 75% mol phenol) and very similar boiling points. 

Table 5.10 Boiling points for the mixture phenol/cyclohexanone/cyclohexanol [3, 5].

Figure 5.5 T-x-y diagrams for phenol/cyclohexanone and phenol/cyclohexanol.

PVC Pharmaceutical products Direct injection Nucleosil ODS, 200 X 4.6 mm, 5 p,m ACN/water (pH 2.7) sec 1 ml Phthalic acid, phenol Cyclohexanone Phthalide, benzoic acid Benzaldehyde, bispenol A Butyl hydroxyanisol Mono-(2-ethylhexyl) phthalate Dibutyl phthalate Di(2-ethylhexyl) phthalate [12]... 

Methyl isobutyl ketone is a solvent used in insecticides, fungicides, electroplating solutions, leather finishing, and textile coatings. Faster condensation reaction rates are claimed in the polymerization of poly(ethylenetere-phthalate) when MIBK is added as a catalyst solvent. Cyclohexanone is used in paint removers, metal degreasing formulations, printing inks, and as an activator in oxidation reactions (e.g., benzene oxidation to give phenol). Cyclohexanone is a chemical intermediate in the manufacture of Nylon 6. 

C, b.p. 16UC. Manufactured by heating phenol with hydrogen under pressure in the presence of suitable catalysts. Oxidized to adipic acid (main use as intermediate for nylon production) dehydrogenated to cyclohexanone. 

Phenol Vi Cyclohexene. In 1989 Mitsui Petrochemicals developed a process in which phenol was produced from cyclohexene. In this process, benzene is partially hydrogenated to cyclohexene in the presence of water and a mthenium-containing catalyst. The cyclohexene then reacts with water to form cyclohexanol or oxygen to form cyclohexanone. The cyclohexanol or cyclohexanone is then dehydrogenated to phenol. No phenol plants have been built employing this process. 

Reductive amination of cyclohexanone using primary and secondary aHphatic amines provides A/-alkylated cyclohexylamines. Dehydration to imine for the primary amines, to endocycHc enamine for the secondary amines is usually performed in situ prior to hydrogenation in batch processing. Alternatively, reduction of the /V-a1ky1ani1ines may be performed, as for /V,/V-dimethy1 cyclohexyl amine from /V, /V- di m e th y1 a n i1 i n e [121 -69-7] (12,13). One-step routes from phenol and the alkylamine (14) have also been practiced. 

A Methylamino)phenol. This derivative, also named 4-hydroxy-/V-methy1ani1ine (19), forms needles from benzene which are slightly soluble in ethanol andinsoluble in diethyl ether. Industrial synthesis involves decarboxylation of A/-(4-hydroxyphenyl)glycine [122-87-2] at elevated temperature in such solvents as chlorobenzene—cyclohexanone (184,185). It also can be prepared by the methylation of 4-aminophenol, or from methylamiae [74-89-5] by heating with 4-chlorophenol [106-48-9] and copper sulfate at 135°C in aqueous solution, or with hydroquinone [123-31 -9] 2l. 200—250°C in alcohoHc solution (186). 

Caprolactam [105-60-2] (2-oxohexamethyleiiiiriiQe, liexaliydro-2J -a2epin-2-one) is one of the most widely used chemical intermediates. However, almost all of the aimual production of 3.0 x 10 t is consumed as the monomer for nylon-6 fibers and plastics (see Fibers survey Polyamides, plastics). Cyclohexanone, which is the most common organic precursor of caprolactam, is made from benzene by either phenol hydrogenation or cyclohexane oxidation (see Cyclohexanoland cyclohexanone). Reaction with ammonia-derived hydroxjlamine forms cyclohexanone oxime, which undergoes molecular rearrangement to the seven-membered ring S-caprolactam. 

Allied-Signal Process. Cyclohexanone [108-94-1] is produced in 98% yield at 95% conversion by liquid-phase catal57tic hydrogenation of phenol. Hydroxylamine sulfate is produced in aqueous solution by the conventional Raschig process, wherein NO from the catalytic air oxidation of ammonia is absorbed in ammonium carbonate solution as ammonium nitrite (eq. 1). The latter is reduced with sulfur dioxide to hydroxylamine disulfonate (eq. 2), which is hydrolyzed to acidic hydroxylamine sulfate solution (eq. 3). 

Dutch State Mines (Stamicarbon). Vapor-phase, catalytic hydrogenation of phenol to cyclohexanone over palladium on alumina, Hcensed by Stamicarbon, the engineering subsidiary of DSM, gives a 95% yield at high conversion plus an additional 3% by dehydrogenation of coproduct cyclohexanol over a copper catalyst. Cyclohexane oxidation, an alternative route to cyclohexanone, is used in the United States and in Asia by DSM. A cyclohexane vapor-cloud explosion occurred in 1975 at a co-owned DSM plant in Flixborough, UK (12) the plant was rebuilt but later closed. In addition to the conventional Raschig process for hydroxylamine, DSM has developed a hydroxylamine phosphate—oxime (HPO) process for cyclohexanone oxime no by-product ammonium sulfate is produced. Catalytic ammonia oxidation is followed by absorption of NO in a buffered aqueous phosphoric acid... 

The oxidation of cyclohexane to a mixture of cyclohexanol and cyclohexanone, known as KA-od (ketone—alcohol, cyclohexanone—cyclohexanol cmde mixture), is used for most production (1). The earlier technology that used an oxidation catalyst such as cobalt naphthenate at 180—250°C at low conversions (2) has been improved. Cyclohexanol can be obtained through a boric acid-catalyzed cyclohexane oxidation at 140—180°C with up to 10% conversion (3). Unreacted cyclohexane is recycled and the product mixture is separated by vacuum distillation. The hydrogenation of phenol to a mixture of cyclohexanol and cyclohexanone is usually carried out at elevated temperatures and pressure ia either the Hquid (4) or ia the vapor phase (5) catalyzed by nickel. 

Cyclohexanone purity is most readily deteanined by gas-Hquid chromatography over DC-710 or carbowax 20M-on-chromosorb. Impurities such as cyclohexane, ben2ene, cyclohexanol, and phenol do not interfere. In the absence of other carbonyl compounds cyclohexanone may be deterrnined by treatment with hydroxylamine hydrochloride, which forms the oxime, as follows ... 

Photolysis of pyridazine IV-oxide and alkylated pyridazine IV-oxides results in deoxygenation. When this is carried out in the presence of aromatic or methylated aromatic solvents or cyclohexane, the corresponding phenols, hydroxymethyl derivatives or cyclohexanol are formed in addition to pyridazines. In the presence of cyclohexene, cyclohexene oxide and cyclohexanone are generated. 

Christopher and Fox have given examples of the way in which polycarbonate resins may be tailor-made to suit specific requirements. Whereas the bis-phenol from o-cresol and acetone (bis-phenol C) yields a polymer of high hydrolytic stability and low transition temperature, the polymer from phenol and cyclohexanone has average hydrolytic stability but a high heat distortion temperature. By using a condensate of o-cresol and cyclohexanone a polymer may be obtained with both hydrolytic stability and a high heat distortion temperature. 

A route to phenol has been developed starting from cyclohexane, which is first oxidised to a mixture of cyclohexanol and cyclohexanone. In one process the oxidation is carried out in the liquid phase using cobalt naphthenate as catalyst. The cyclohexanone present may be converted to cyclohexanol, in this case the desired intermediate, by catalytic hydrogenation. The cyclohexanol is converted to phenol by a catalytic process using selenium or with palladium on charcoal. The hydrogen produced in this process may be used in the conversion of cyclohexanone to cyclohexanol. It also may be used in the conversion of benzene to cyclohexane in processes where benzene is used as the precursor of the cyclohexane. 

The synthesis of a large number of y-pyrones and y-pyranols from enamines has been brought about through the use of a wide variety of bifunctional molecules. These molecules include phenolic aldehydes (126,127), phenolic Mannich bases (128), ketal esters (129), and diketene (120-132). All of these molecules have an electrophilic carbonyl group and a nucleophilic oxygen center in relative 1,4 positions. This is illustrated by the reaction between salicylaldehyde (101) and the morpholine enamine of cyclohexanone to give pyranol 102 in a quantitative yield (127). 

This ether formation arises from conversion of the phenol to a cyclohexanone, and ketal formation catalyzed by Pd-Hj and hydrogenolysis. With Ru-on-C, the alcohol is formed solely (84). 

An important industrial synthesis of cyclohexanone is by partial hydrogenation of phenol over palladium, carried out in either liquid or vapor phase. 

Because of the industrial magnitude of these processes, many catalysts have been examined with variations in metal distribution, pore size, and alkalinity. In most synthetic work where catalyst life and small variations in yield are not of great importance, most palladium-on-carbon or -on-alumina powder catalysts will be found satisfactory for conversion of phenols to cyclohexanones. Palladium has a relatively low tendency to reduce aliphatic ketones, and a sharp decrease in the rate of absorption occurs at about 2 mol of consumed hydrogen. Nickel may also be used but overhydrogenation is more apt to occur. 

An alternative to cyclohexanones from phenols involves ring saturation to the alcohol, followed by oxidation 14). 

Infrared spectrum, benzaldehyde, 730 butanoic acid, 771 cyclohexane., 436 cyclohexanol, 633 cyclohexanone, 730 cyclohexene. 436 cyclohexylamine, 952 diethyl ether, 671 ethanol, 421 hexane. 424 1-hexene, 424 1-hexyne, 424 phenol, 633... 

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