Palladium catalysts acids

Vapor-phase oxidation over a promoted vanadium pentoxide catalyst gives a 90% yield of maleic anhydride [108-31-6] (139). Liquid-phase oxidation with a supported palladium catalyst gives 55% of succinic acid [110-15-6] (140). 

During the reaction, the palladium catalyst is reduced. It is reoxidized by a co-catalyst system such as cupric chloride and oxygen. The products are acryhc acid in a carboxyUc acid-anhydride mixture or acryUc esters in an alcohoHc solvent. Reaction products also include significant amounts of 3-acryloxypropionic acid [24615-84-7] and alkyl 3-alkoxypropionates, which can be converted thermally to the corresponding acrylates (23,98). The overall reaction may be represented by ... 

Figure 2 illustrates the three-step MIBK process employed by Hibernia Scholven (83). This process is designed to permit the intermediate recovery of refined diacetone alcohol and mesityl oxide. In the first step acetone and dilute sodium hydroxide are fed continuously to a reactor at low temperature and with a reactor residence time of approximately one hour. The product is then stabilized with phosphoric acid and stripped of unreacted acetone to yield a cmde diacetone alcohol stream. More phosphoric acid is then added, and the diacetone alcohol dehydrated to mesityl oxide in a distillation column. Mesityl oxide is recovered overhead in this column and fed to a further distillation column where residual acetone is removed and recycled to yield a tails stream containing 98—99% mesityl oxide. The mesityl oxide is then hydrogenated to MIBK in a reactive distillation conducted at atmospheric pressure and 110°C. Simultaneous hydrogenation and rectification are achieved in a column fitted with a palladium catalyst bed, and yields of mesityl oxide to MIBK exceeding 96% are obtained. 

Polymerization by G—G Goupling. An aromatic carbon—carbon coupling reaction has been employed for the synthesis of rigid rod-like polyimides from imide-containing dibromo compounds and aromatic diboronic acids ia the presence of palladium catalyst, Pd[P(CgH )2]4 (79,80). 

The first CO route to make adipic acid is a BASF process employing CO and methanol in a two-step process producing dimethyl adipate [627-93-0] which is then hydroly2ed to the acid (43—46). Cobalt carbonyl catalysts such as Co2(CO)g are used. Palladium catalysts can be used to effect the same reactions at lower pressures (47—49). 

Snia Viscosa. Catalytic air oxidation of toluene gives benzoic acid (qv) in ca 90% yield. The benzoic acid is hydrogenated over a palladium catalyst to cyclohexanecarboxyhc acid [98-89-5]. This is converted directiy to cmde caprolactam by nitrosation with nitrosylsulfuric acid, which is produced by conventional absorption of NO in oleum. Normally, the reaction mass is neutralized with ammonia to form 4 kg ammonium sulfate per kilogram of caprolactam (16). In a no-sulfate version of the process, the reaction mass is diluted with water and is extracted with an alkylphenol solvent. The aqueous phase is decomposed by thermal means for recovery of sulfur dioxide, which is recycled (17). The basic process chemistry is as follows ... 

Dry reduced nickel catalyst protected by fat is the most common catalyst for the hydrogenation of fatty acids. The composition of this type of catalyst is about 25% nickel, 25% inert carrier, and 50% soHd fat. Manufacturers of this catalyst include Calsicat (Mallinckrodt), Harshaw (Engelhard), United Catalysts (Sud Chemie), and Unichema. Other catalysts that stiH have some place in fatty acid hydrogenation are so-called wet reduced nickel catalysts (formate catalysts), Raney nickel catalysts, and precious metal catalysts, primarily palladium on carbon. The spent nickel catalysts are usually sent to a broker who seUs them for recovery of nickel value. Spent palladium catalysts are usually returned to the catalyst suppHer for credit of palladium value. 

This reaction is favored by moderate temperatures (100—150°C), low pressures, and acidic solvents. High activity catalysts such as 5—10 wt % palladium on activated carbon or barium sulfate, high activity Raney nickel, or copper chromite (nonpromoted or promoted with barium) can be used. Palladium catalysts are recommended for the reduction of aromatic aldehydes, such as that of benzaldehyde to toluene. 

With hydrogen sulfide at 500—600°C, monochlorotoluenes form the corresponding thiophenol derivatives (30). In the presence of palladium catalysts and carbon monoxide, monochlorotoluenes undergo carbonylation at 150—300°C and 0.1—20 MPa (1—200 atm) to give carboxyHc acids (31). Oxidative coupling of -chlorotoluene to form 4,4 -dimethylbiphenyl can be achieved in the presence of an organonickel catalyst, generated in situ, and zinc in dipolar aprotic solvents such as dimethyl acetamide (32,33). An example is shown in equation 4. 

Another alternative method to produce sebacic acid iavolves a four-step process. First, butadiene [106-99-0] is oxycarbonylated to methyl pentadienoate which is then dimerized, usiag a palladium catalyst, to give a triply unsaturated dimethyl sebacate iatermediate. This unsaturated iatermediate is hydrogenated to dimethyl sebacate which can be hydrolyzed to sebacic acid. Small amounts of branched chain isomers are removed through solvent crystallizations giving sebacic acid purities of greater than 98% (66). 

There are currentiy no commercial producers of C-19 dicarboxyhc acids. During the 1970s BASF and Union Camp Corporation offered developmental products, but they were never commercialized (78). The Northern Regional Research Laboratory (NRRL) carried out extensive studies on preparing C-19 dicarboxyhc acids via hydroformylation using both cobalt catalyst and rhodium complexes as catalysts (78). In addition, the NRRL developed a simplified method to prepare 9-(10)-carboxystearic acid in high yields using a palladium catalyst (79). 

Reduction of isoindoles with dissolving metals or catalytically occurs in the pyrrole ring. Reduction of indolizine with hydrogen and a platinum catalyst gives an octahydro derivative. With a palladium catalyst in neutral solution, reduction occurs in the pyridine ring but in the presence of acid, reduction occurs in the five-membered ring (Scheme 38). Reductive metallation of 1,3-diphenylisobenzofuran results in stereoselective formation of the cw-1,3-dihydro derivative (Scheme 39) (80JOC3982). 

The catalyst is previously prepared in an apparatus for catalytic hydrogenation, in which are placed 0.5 g. of palladous chloride, 3.0 g. of Norite, and 20 ml. of distilled water. The bottle is swept out with hydrogen and then shaken with hydrogen for 2-3 hours at 2-3 atmospheres (40 lb.) pressure. The palladium on carbon is collected on a Biichner funnel, washed with five 50-ml. portions of distilled water, then with five 50-ml. portions of 95% ethanol, and finally twice with ether. Upon drying, about 3 g. of the catalyst is obtained. It is stored in a vacuum desiccator over solid sodium hydroxide. If the reduction of the chloro-lepidine does not proceed normally, the used catalyst should be removed by suction filtration and a fresh 3-g. portion of catalyst added. Failure of the reduction step is usually due to an inactive catalyst or to impurities in the acetic acid or chlorolepidine. The palladium catalysts, prepared as described elsewhere in this volume, are presumably also satisfactory for the reduction of 2-chlorolepidine (p. 77). 

A one-stage process for producing vinyl acetate directly from ethylene has also been disclosed. In this process ethylene is passed through a substantially anhydrous suspension or solution of acetic acid containing cupric chloride and copper or sodium acetate together with a palladium catalyst to yield vinyl acetate. 

Rosenmund reaction is the action between acid chloride and hydrogen in the presence of palladium catalyst to produce aldehydes... 

Palladium-catalyzed carbon-carbon bond forming reactions like the Suzuki reac-tion as well as the Heck reaction and the Stille reaction, have in recent years gained increased importance in synthetic organic chemistry. In case of the Suzuki reaction, an organoboron compound—usually a boronic acid—is reacted with an aryl (or alkenyl, or alkynyl) halide in the presence of a palladium catalyst. 

L-(-)-7-benzyloxycarbonylamino-o -hydroxybutyrylI -6 -carbobenzoxykanamycin A was dissolved in 40 ml of 50% aqueous dioxane and a small amount of insoluble material was removed by filtration. To the filtrate was added 0.8 ml of glacial acetic acid and 1 gram of 10% palladium-on-charcoal and the mixture was hydrogenated at room temperature for 24 hours in a Parr hydrogenation apparatus. The reaction mixture was filtered to remove the palladium catalyst and the filtrate was evaporated to dryness in vacuo. 

The first step in producing caprolactam from benzoic acid is its hydrogenation to cyclohexane carboxylic acid at approximately 170°C and 16 atmospheres over a palladium catalyst ... 

Hydrocarbon A has the formula C Hg- It absorbs 8 equivalents of H2 on catalytic reduction over a palladium catalyst. On ozonolysis, only two products are formed oxalic acid (H02CC02H) and succinic acid (H02CCH2CH2C02H). Write the reactions, and propose a structure for A. 

Compound A, C/H, was found to be optically active. On catalytic reductior over a palladium catalyst, 2 equivalents of hydrogen were absorbed, yielding compound B, CyH. On ozonolysis of A, two fragments were obtained. One fragment was identified as acetic acid. The other fragment, compound C, wa an optically active carboxylic acid, C5Hl002- Write the reactions, and drav structures for A. B and C. 

Compound A, C H O, was found to be an optically active alcohol. Despite its apparent unsaturation, no hydrogen was absorbed on catalytic reduction over a palladium catalyst. On treatment of A with dilute sulfuric acid, dehydration occurred and an optically inactive alkene B, Q iH14, was produced as the major product. Alkene B, on ozonolysis, gave two products. One product was identified as propanal, CH3CH2CHO. Compound C, the other product, was shown to be a ketone, CgHgO. How many degrees of unsaturation does A have Write the reactions, and identify A, B, and C. 

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