Methyl methacrylate properties

The monomers used are second generation petrochemical products. The polymethacrylates are in fact copolymers based on methyl methacrylate and up to C20 molecular weight alcohol methacrylate. The properties of the additive are controlled based on the molecular ratio of these different monomers and their molecular weight. 

Properties Poly(methyl methacrylate) Cast sheet Impact- modified Heat- resistant Alkyd, molded Acrylic poly(vinyl chloride) alloy ... 

Most of the polymer s characteristics stem from its molecular stmcture, which like POE, promotes solubiUty in a variety of solvents in addition to water. It exhibits Newtonian rheology and is mechanically stable relative to other thermoplastics. It also forms miscible blends with a variety of other polymers. The water solubiUty and hot meltable characteristics promote adhesion in a number of appHcations. PEOX has been observed to promote adhesion comparable with PVP and PVA on aluminum foil, cellophane, nylon, poly(methyl methacrylate), and poly(ethylene terephthalate), and in composite systems improved tensile strength and Izod impact properties have been noted. 

In 1954 the surface fluorination of polyethylene sheets by using a soHd CO2 cooled heat sink was patented (44). Later patents covered the fluorination of PVC (45) and polyethylene bottles (46). Studies of surface fluorination of polymer films have been reported (47). The fluorination of polyethylene powder was described (48) as a fiery intense reaction, which was finally controlled by dilution with an inert gas at reduced pressures. Direct fluorination of polymers was achieved in 1970 (8,49). More recently, surface fluorinations of poly(vinyl fluoride), polycarbonates, polystyrene, and poly(methyl methacrylate), and the surface fluorination of containers have been described (50,51). Partially fluorinated poly(ethylene terephthalate) and polyamides such as nylon have excellent soil release properties as well as high wettabiUty (52,53). The most advanced direct fluorination technology in the area of single-compound synthesis and synthesis of high performance fluids is currently practiced by 3M Co. of St. Paul, Minnesota, and by Exfluor Research Corp. of Austin, Texas. 

Selected physical properties of various methacrylate esters, amides, and derivatives are given in Tables 1—4. Tables 3 and 4 describe more commercially available methacrylic acid derivatives. A2eotrope data for MMA are shown in Table 5 (8). The solubiUty of MMA in water at 25°C is 1.5%. Water solubiUty of longer alkyl methacrylates ranges from slight to insoluble. Some functionalized esters such as 2-dimethylaniinoethyl methacrylate are miscible and/or hydrolyze. The solubiUty of 2-hydroxypropyl methacrylate in water at 25°C is 13%. Vapor—Hquid equiUbrium (VLE) data have been pubHshed on methanol, methyl methacrylate, and methacrylic acid pairs (9), as have solubiUty data for this ternary system (10). VLE data are also available for methyl methacrylate, methacrylic acid, methyl a-hydroxyisobutyrate, methanol, and water, which are the critical components obtained in the commercially important acetone cyanohydrin route to methyl methacrylate (11). 

T is the glass-transition temperature at infinite molecular weight and is the number average molecular weight. The value of k for poly(methyl methacrylate) is about 2 x 10 the value for acrylate polymers is approximately the same (9). A detailed discussion on the effect of molecular weight on the properties of a polymer may be found in Reference 17. 

Table 3. Comparison of Mechanical Properties of Polyacrylate and Methyl Methacrylate ...

Electrical Properties. Poly(methyl methacrylate) has specific electrical properties that make it unique (Table 4). The surface resistivity of poly(methyl methacrylate) is higher than that of most plastic materials. Weathering and moisture affect poly(methyl methacrylate) only to a minor degree. High resistance and nontracking characteristics have resulted in its use in high voltage appHcations, and its excellent weather resistance has promoted the use of poly(methyl methacrylates) for outdoor electrical appHcations (22). 

Table 4. Electrical Properties of 6.35-mm Thick Poly(methyl methacrylate) Sheet ...

A review covers the preparation and properties of both MABS and MBS polymers (75). Literature is available on the grafting of methacrylates onto a wide variety of other substrates (76,77). Typical examples include the grafting of methyl methacrylate onto mbbers by a variety of methods chemical (78,79), photochemical (80), radiation (80,81), and mastication (82). Methyl methacrylate has been grafted onto such substrates as cellulose (83), poly(vinyl alcohol) (84), polyester fibers (85), polyethylene (86), poly(styrene) (87), poly(vinyl chloride) (88), and other alkyl methacrylates (89). 

Plastic Sheet. Poly(methyl methacrylate) plastic sheet is manufactured in a wide variety of types, including cleat and colored transparent, cleat and colored translucent, and colored semiopaque. Various surface textures ate also produced. Additionally, grades with improved weatherabiUty (added uv absorbers), mat resistance, crazing resistance, impact resistance, and flame resistance ate available. Selected physical properties of poly(methyl methacrylate) sheet ate Hsted in Table 12 (102). 

Optics. Good optical properties and low thermal resistance make poly(methyl methacrylate) polymers well suited for use as plastic optical fibers. The manufacturing methods and optical properties of the fibers have been reviewed (124) (see Fiber optics). Methods for the preparation of Fresnel lenses and a Fresnel lens film have been reported (125,126). Compositions and methods for the industrial production of cast plastic eyeglass lenses are available (127). 

The dynamic mechanical properties of VDC—VC copolymers have been studied in detail. The incorporation of VC units in the polymer results in a drop in dynamic modulus because of the reduction in crystallinity. However, the glass-transition temperature is raised therefore, the softening effect observed at room temperature is accompanied by increased brittleness at lower temperatures. These copolymers are normally plasticized in order to avoid this. Small amounts of plasticizer (2—10 wt %) depress T significantly without loss of strength at room temperature. At higher levels of VC, the T of the copolymer is above room temperature and the modulus rises again. A minimum in modulus or maximum in softness is usually observed in copolymers in which T is above room temperature. A thermomechanical analysis of VDC—AN (acrylonitrile) and VDC—MMA (methyl methacrylate) copolymer systems shows a minimum in softening point at 79.4 and 68.1 mol % VDC, respectively (86). 

Polymethacrylates. Poly(methyl methacrylate) [9011-14-7] is a thermoplastic. Itis the acryUc resin most used in building products, frequendy as a blend or copolymer with other materials to improve its properties. The monomer is polymerized either by bulk or suspension processes. Eor glazing material, its greatest use, only the bulk process is used. Sheets are prepared either by casting between glass plates or by extmsion of pellets through a sHt die. This second method is less expensive and more commonly used. Peroxide or azo initiators are used for the polymerization (see Methacrylic polymers). 

Hard lenses can be defined as plastic lenses that contain no water, have moduli in excess of 5 MPa (500 g/mm ), and have T well above the temperature of the ocular environment. Poly(methyl methacrylate) (PMMA) has excellent optical and mechanical properties and scratch resistance and was the first and only plastic used as a hard lens material before higher oxygen-permeable materials were developed. PMMA lenses also show excellent wetting in the ocular environment even though they are hydrophobic, eg, the contact angle is 66°. 

Mechanical properties of a hydrogel lens also are affected by the use of a hydrophobic monomer, such as a low alkyl methacrylate. This is particularly important when the water content of the hydrogel lens is very high. The use of these methacrylates helps preserve the required mechanical strength. Methyl methacrylate [80-62-6] (MMA) (I2I), isobutyl methacrylate [97-86-9] (122), and / -pentyl methacrylate [2849-98-1] (123) all have been used for this purpose. 

The outstanding chemical property of cyanohydrins is the ready conversion to a-hydroxy acids and derivatives, especially a-amino and a,P-unsaturated acids. Because cyanohydrins are primarily used as chemical intermediates, data on production and prices are not usually pubUshed. The industrial significance of cyanohydrins is waning as more direct and efficient routes to the desired products are developed. Acetone cyanohydrin is the world s most prominent industrial cyanohydrin because it offers the main route to methyl methacrylate manufacture. 

Acrylic Resins. The first synthetic polymer denture material, used throughout much of the 20th century, was based on the discovery of vulcanised mbber in 1839. Other polymers explored for denture and other dental uses have included ceUuloid, phenolformaldehyde resins, and vinyl chloride copolymers. Polystyrene, polycarbonates, polyurethanes, and acryHc resins have also been used for dental polymers. Because of the unique combination of properties, eg, aesthetics and ease of fabrication, acryHc resins based on methyl methacrylate and its polymer and/or copolymers have received the most attention since their introduction in 1937. However, deficiencies include excessive polymerization shrinkage and poor abrasion resistance. Polymers used in dental appHcation should have minimal dimensional changes during and subsequent to polymerization exceUent chemical, physical, and color stabiHty processabiHty and biocompatibiHty and the abiHty to blend with contiguous tissues. 

Property Poly(methyl methacrylate) Vinvl acrylic s... 

Pure polymeric acrylonitrile is not an interesting fiber and it is virtually undyeable. In order to make fibers of commercial iaterest acrylonitrile is copolymerized with other monomers such as methacrylic acid, methyl methacrylate, vinyl compounds, etc, to improve mechanical, stmctural, and dyeing properties. Eibers based on at least 85% of acrylonitrile monomer are termed acryHc fibers those containing between 35—85% acrylonitrile monomer, modacryhc fibers. The two types are in general dyed the same, although the type and number of dye sites generated by the fiber manufacturing process have an influence (see Eibers, acrylic). 

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