Acetone commercial importance

Hydroxybenzaldehyde has an agreeable aromatic odor, but is not itself a fragrance. It is, however, a useful intermediate in the synthesis of fragrances. The methyl ether of -hydroxybenzaldehyde, ie, -anisaldehyde, is a commercially important fragrance. Anisaldehyde can be made in a simple one-step synthesis from hydroxybenzaldehyde and methyl chloride. Another important fragrance, 4-(p-hydroxyphenyl)butanone, commonly referred to as raspberry ketone, can be prepared from the reaction of -hydroxybenzaldehyde and acetone, followed by reduction (see Flavors and spices). 

Selected physical properties of various methacrylate esters, amides, and derivatives are given in Tables 1—4. Tables 3 and 4 describe more commercially available methacrylic acid derivatives. A2eotrope data for MMA are shown in Table 5 (8). The solubiUty of MMA in water at 25°C is 1.5%. Water solubiUty of longer alkyl methacrylates ranges from slight to insoluble. Some functionalized esters such as 2-dimethylaniinoethyl methacrylate are miscible and/or hydrolyze. The solubiUty of 2-hydroxypropyl methacrylate in water at 25°C is 13%. Vapor—Hquid equiUbrium (VLE) data have been pubHshed on methanol, methyl methacrylate, and methacrylic acid pairs (9), as have solubiUty data for this ternary system (10). VLE data are also available for methyl methacrylate, methacrylic acid, methyl a-hydroxyisobutyrate, methanol, and water, which are the critical components obtained in the commercially important acetone cyanohydrin route to methyl methacrylate (11). 

Citral reacts in an aldol condensation using excess acetone and a basic catalyst, usually sodium hydroxide. The excess acetone can be recovered for recycle. The resulting intermediate pseudoionone [141-10-6] (83) after cyclization with phosphoric acid gives predominantly a-ionone [127-41 -3] (84), which is the isomer commercially important in flavors and fragrances. A hydrocarbon solvent is generally necessary in order to get high yields. P-Ionone [14901-07-6] (85) is the predominant isomer if sulfuric acid is used as the catalyst but lower temperature than that for cyclization to a-ionone is required. y-Ionone [79-6-5] (86) is also produced. 

Salts and Derivatives. Generally the vitamers are high melting crystalline soHds that are very soluble in water and insoluble in most other solvents. Properties of the common forms are Hsted in Table 1. The only commercially important form of vitamin B is pytidoxine hydrochloride (7). This odorless crystalline soHd is composed of colorless platelets melting at 204—206°C (with decomposition). In bulk, it appears white and has a density of - 0.4 kg/L. It is very soluble in water (ca 0.22 kg/L at 20°C), soluble in propylene glycol, slightly soluble in acetone and alcohol (ca 0.014 kg/L), and insoluble in most lipophilic solvents. A 10% water solution shows a pH of 3.2. Both the hydrochloride and corresponding free base sublime without decomposition (16). 

We have found several examples in which adjacent cationic charge centers are shown to activate carboxonium electrophiles. A convenient method for studying this activation is through the use of the hydroxyalkylation reaction, a commercially important, acid-catalyzed condensation of aldehydes and ketones with arenes.10 It is used for example in the synthesis of bis-phenol A from acetone and phenol (eq 6). While protonated acetone is able to react with activated arenes like phenol, it is not capable of reacting with less nucleophilic... 

The known reaction product of the oxidation of cyclohexene was assigned as the hydroperoxide 27 by Criegee in 1936. The oxidation of cumene to the hydroperoxide 28 proceeds by a chain mechanism (equations 35, 36), and the conversion of the hydroperoxide by acid to phenol and acetone, in what has become a commercially important process, was reported by Hock and Lang in 1944. 2s... 

The acetone used is the ordinary commercial grade dried over calcium chloride. The dryness of the acetone is important and determines the time required for the reaction to start if perfectly dry (two to three days over calcium chloride with occasional agitation) the reaction starts at once. 

Formaldehyde, acetaldehyde, and acetone are important commercial chemicals, synthesized by special methods. In the laboratory, aldehydes and ketones are most commonly prepared by oxidizing alcohols, but they can also be prepared by hydrating alkynes and by Friedel-Crafts acylation of arenes. Aldehydes and ketones occur widely in nature (see Figure 9.1). 

Isopropylbenzene (Cumene). Oxidation of isopropylbenzene, cumene, to cumene hydroperoxide and the subsequent decomposition to phenol and acetone have become of significant commercial importance in recent years and have, furthermore, pointed the way as a generally useful new route for potential commercial manufacture of other important chemicals. For use in the phenol-plus-acetone process, cumene is usually obtained by the phosphoric acid-catalyzed alkylation of benzene with propylene. 

The epoxy compound from bisphenol A (from two molecules of phenol and one of acetone at pH = 1-5) and epichlorohydrin is of particular commercial importance. Under the action of catalytic amounts of alkali, a chlorohydrin intermediate product first forms ... 

A by-product of this process is acetone, which is also a commercially important compound. Over two million tons of phenol is produced each year in the United States. Phenol is used as a precursor in the synthesis of a wide variety of pharmaceuticals and other commercially useful compounds, including bakelite (a synthetic polymer made from phenol and formaldehyde), adhesives for plywood, and antioxidant food additives (BHT and BHA, discussed in Chapter 11). 

Acetone is the most commercially important ketone, with almost 3 billion pounds produced yearly in the United States. It is a solvent used in manufacturing other organic chemicals, drugs, and explosives. Acetone is also found in paint remover and... 

Acetaldehyde, first used extensively during World War I as a starting material for making acetone [67-64-1] from acetic acid [64-19-7] is currendy an important intermediate in the production of acetic acid, acetic anhydride [108-24-7] ethyl acetate [141-78-6] peracetic acid [79-21 -0] pentaerythritol [115-77-5] chloral [302-17-0], glyoxal [107-22-2], aLkylamines, and pyridines. Commercial processes for acetaldehyde production include the oxidation or dehydrogenation of ethanol, the addition of water to acetylene, the partial oxidation of hydrocarbons, and the direct oxidation of ethylene [74-85-1]. In 1989, it was estimated that 28 companies having more than 98% of the wodd s 2.5 megaton per year plant capacity used the Wacker-Hoechst processes for the direct oxidation of ethylene. 

Methyl Ethyl Ketone. Methyl ethyl ketone (MEK) (2-butanone), CH2COCH2CH2, is the next higher aUphatic ketone homologue to acetone, and third to acetone and cyclohexanone as the most important commercially produced ketone. 

The most important commercial chemical reactions of phenol are condensation reactions. The condensation reaction between phenol and formaldehyde yields phenoHc resins whereas the condensation of phenol and acetone yields bisphenol A (2,2-bis-(4-hydroxyphenol)propane). PhenoHc resins and bisphenol A [80-05-7] account for more than two-thirds of U.S. phenol consumption (1). 

Styrene is a colorless Hquid with an aromatic odor. Important physical properties of styrene are shown in Table 1 (1). Styrene is infinitely soluble in acetone, carbon tetrachloride, benzene, ether, / -heptane, and ethanol. Nearly all of the commercial styrene is consumed in polymerization and copolymerization processes. Common methods in plastics technology such as mass, suspension, solution, and emulsion polymerization can be used to manufacture polystyrene and styrene copolymers with different physical characteristics, but processes relating to the first two methods account for most of the styrene polymers currendy (ca 1996) being manufactured (2—8). Polymerization generally takes place by free-radical reactions initiated thermally or catalyticaHy. Polymerization occurs slowly even at ambient temperatures. It can be retarded by inhibitors. 

Cellulose acetate [9004-35-7] is the most important organic ester because of its broad appHcation in fibers and plastics it is prepared in multi-ton quantities with degrees of substitution (DS) ranging from that of hydrolyzed, water-soluble monoacetates to those of fully substituted triacetate (Table 1). Soluble cellulose acetate was first prepared in 1865 by heating cotton and acetic anhydride at 180°C (1). Using sulfuric acid as a catalyst permitted preparation at lower temperatures (2), and later, partial hydrolysis of the triacetate gave an acetone-soluble cellulose acetate (3). The solubiUty of partially hydrolyzed (secondary) cellulose acetate in less expensive and less toxic solvents such as acetone aided substantially in its subsequent commercial development. 

Acetone Cyanohydrin. This cyanohydrin, also known as a-hydroxyisobutyronitnle and 2-methyUactonitrile [75-86-5], is very soluble in water, diethyl ether, and alcohol, but only slightly soluble in carbon disulfide or petroleum ether. Acetone cyanohydrin is the most important commercial cyanohydrin as it offers the principal commercial route to methacrylic acid and its derivatives, mainly methyl methacrylate [80-62-6] (see Methacrylic acid AND derivatives). The principal U.S. manufacturers are Rohm and Haas Co., Du Pont, CyRo Industries, and BP Chemicals. Production of acetone cyanohydrin in 1989 was 582,000 metric tons (30). 

Isopropyl Ether. Isopropyl ether is manufactured by the dehydration of isopropyl alcohol with sulfuric acid. It is obtained in large quantities as a by-product in the manufacture of isopropyl alcohol from propylene by the sulfuric acid process, very similar to the production of ethyl ether from ethylene. Isopropyl ether is of moderate importance as an industrial solvent, since its boiling point Hes between that of ethyl ether and acetone. Isopropyl ether very readily forms hazardous peroxides and hydroperoxides, much more so than other ethers. However, this tendency can be controlled with commercial antioxidant additives. Therefore, it is also being promoted as another possible ether to be used in gasoline (33). 

The first, and still the most important, commercial epoxide resins are reaction products of bis-phenol A and epichlorhydrin. Other types of epoxide resins were introduced in the late 1950s and early 1960s, prepared by epoxidising unsaturated structures. These materials will be dealt with in Section 26.4. The bis-phenol A is prepared by reaction of the acetone and phenol (Figure 26.1). 

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