Method diisocyanate

A convenient method for the synthesis of these low boiling materials consists of the reaction of /V,/V-dimethy1iirea [96-31-1] with toluene diisocyanate to yield an aUphatic—aromatic urea (84). Alternatively, an appropriate aUphatic—aromatic urea can be prepared by the reaction of diphenylcarbamoyl chloride [83-01-2] with methylamine. Thermolysis of either of the mixed ureas produces methyl isocyanate ia high yield (3,85). 

Pyrolysis approaches can also be used to prepare substituted isocyanates which caimot be prepared using other methods. For example, A[,A[(A[ -trichlorocyanuric acid [87-90-1] thermally dissociates to yield chloroisocyanate [13858-09-8] and carbonyl diisocyanate [6498-10-8]. The carbonyl isocyanate is unstable and polymerizes (8,94). Table 3 Hsts specialty isocyanates. 

In the second step, a papermaking method is also used for the fine fibers, less than 0.1 tex (1 den). This process is usually followed by a high pressure water jet process instead of the third step. In the fourth step, to obtain the required properties in specific appHcations, a polyurethane is selected out of the segmented polyurethanes, which comprises a polymer diol, a diisocyanate, and a chain extender (see Urethane polymers). A DMF—water bath for coagulation is also controlled to create the adequate pore stmcture in combination with fibers. 

Interfdci l Composite Membra.nes, A method of making asymmetric membranes involving interfacial polymerization was developed in the 1960s. This technique was used to produce reverse osmosis membranes with dramatically improved salt rejections and water fluxes compared to those prepared by the Loeb-Sourirajan process (28). In the interfacial polymerization method, an aqueous solution of a reactive prepolymer, such as polyamine, is first deposited in the pores of a microporous support membrane, typically a polysulfone ultrafUtration membrane. The amine-loaded support is then immersed in a water-immiscible solvent solution containing a reactant, for example, a diacid chloride in hexane. The amine and acid chloride then react at the interface of the two solutions to form a densely cross-linked, extremely thin membrane layer. This preparation method is shown schematically in Figure 15. The first membrane made was based on polyethylenimine cross-linked with toluene-2,4-diisocyanate (28). The process was later refined at FilmTec Corporation (29,30) and at UOP (31) in the United States, and at Nitto (32) in Japan. 

Other Preparative Reactions. Polyamidation has been an active area of research for many years, and numerous methods have been developed for polyamide formation. The synthesis of polyamides has been extensively reviewed (54). In addition, many of the methods used to prepare simple amides are appHcable to polyamides (55,56). Polyamides of aromatic diamines and aUphatic diacids can also be made by the reaction of the corresponding aromatic diisocyanate and diacids (57). 

Stmctural and chemical modification of urethane containing polymer matri-ces with macrocycles - calixarenes having reactive hydrazide groups have been carried out and stmcture, physico chemical and sensor properties of polyure-thanesemicarbazides (PUS) synthesised have been studied. The polymers obtained (on the base of polypropylene glycol MM 1000 and polysiloxane diol MM 860, hexamethylene diisocyanate and calixarene dihydrazide) are identified by IR-spectroscopy, size exclusion chromatography (SEC), DSC, WAXS and SAXS methods. 

For environmental reasons there has been interest in methods for manufacturing isocyanates without the use of phosgene. One approach has been to produee diurethanes from diamines and then to thermal eleave the diurethanes into diisocyanates and alcohols. Although this method has been used for the production of aliphatic diisocyanates such as hexamethylene diisocyanate and isophorone diisocyanate, for economic reasons it has not been adopted for the major aromatic isocyanates MDI and TDI. 

Liquid organic rubbers with reactive functionality can be prepared by several methods. End-functional oligomers are preferred. Chains attached to the network at only one end do not contribute as much strength to the network as those attached at both ends [34], Urethane chemistry is a handy route to such molecules. A hydroxy-terminated oligomer (commonly a polyester or a polyether) can be reacted with excess diisocyanate, and then with a hydroxy methacrylate to form a reactive toughener [35]. The methacrylate ends undergo copolymerization with the rest of the acrylic monomers. The resulting adhesive is especially effective on poIy(vinyl chloride) shown in Scheme 2. 

TPU is usually made from hydroxyl-terminated polyether or polyester diols, diisocyanates, and bifunctional chain extenders. Since the composition, the synthetic method, molecular weight, and its distribution are all changeable, there are numerous types of TPUs available, and their prices and properties vary significantly. 

TPEs associating both rigid and soft polyester blocks have also been described. They cannot be obtained by the melt polyesterification used for polyesterether TPEs, since interchange reactions would yield random—rather than block — copolyesters. The preferred method involves the reaction of OH-terminated aliphatic and aromatic-aliphatic polyesters with chain extenders such as diisocyanates and results in copoly(ester-ester-urethane)s. 

Hydroxyl containing polymers may be cross-linked with diisocyanates. Fordyce and Ferry cross-linked styrene-maleic anhydride copolymers through the action of glycols. The copolymerization of divinyl with vinyl monomers may be looked upon as a method of cross-linking chain polymers. The cross-linkages are introduced simultaneously with the growth of the linear polymer chains, rather than afterwards, but this difference is secondary. 

We now report a convenient method for the interfacial polycondensation of 1,1 -bis(3-aminoethyl)ferrocene (1) with a variety of diacid chlorides and diisocyanates, leading to ferrocene-containing polyamides and polyureas. In some instances, we have been able to observe film formation at the interface. Moreover, the polymerization reactions can be conveniently conducted at ambient temperatures in contrast to earlier high-temperature organometallic condensation... 

Polyurethanes Expo 99. Conference proceedings. Orlando, FI., 12th-15th Sept. 1999, p.461-8 VALIDATION OF TWO TOLUENE DIISOCYANATE EMISSION TEST METHODS USING EPA METHOD 301 Burdette J W Weston R.F.,Inc. 

Polyurethanes are frequently used in anticorrosion coatings. The R D drive of most coatings and resin producers is the reduction of the solvent content of the paint and resin systems. One method of achieving the environmental aims demanded by legislation in the PU coatings industry is to use oxazolidines which are suitable as latent hardeners to enable production of single-pack moisture activated PUs. The isocyanate chosen for this research is tetramethylxylene diisocyanate, which has been available commercially only since 1988. 19 refs. 

Half-blocked Dllsocyanates. The half-blocked diisocyanates were prepared using conventional methods (2) by adding dropwlse, over a period of one hour, 1 mole of alcohol to 1 mole of diisocyanate and 100 mg dibutyl tin dilaurate in methyl amyl ketone under an inert atmosphere. After the addition of the alcohol, the reaction was heated at 60-80°C for 2 hours. For half-blocked diisocyanates prepared from tertiary alcohols, the heating period was replaced with room temperature stirring for 24-36 hours to prevent undesirable side reactions. 

Another approach was attempted by Seppala and Kylma who reported the synthesis of poly(ester-urethane)s by condensation of hydroxyl terminated tel-echelic poly(CL-co-LA) oligomers with 1,6-hexamethylene diisocyanate (Scheme 33) [94]. The diisocyanate acts as chain extender producing an increase in molecular weight of the preformed oligomers. The authors claim that some of the copolymers present elastomeric properties. Using a similar method. Storey described the synthesis of polyurethane networks based on D,L-LA, GA, eCL,... 

The one-prepolymer method involves one of the above prepolymers with two small reactants. The macrodiol is reacted with a diol and diisocyanate... 

The block lengths and the final polymer molecular weight are again determined by the details of the prepolymer synthesis and its subsequent polymerization. An often-used variation of the one-prepolymer method is to react the macrodiol with excess diisocyanate to form an isocyanate-terminated prepolymer. The latter is then chain-extended (i.e., increased in molecular weight) by reaction with a diol. The one- and two-prepolymer methods can in principle yield exactly the same final block copolymer. However, the dispersity of the polyurethane block length (m is an average value as are n and p) is usually narrower when the two-prepolymer method is used. 

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