Metal methacrylates

AB Block Copolymers Containing Methacrylic Acid and/or Metal Methacrylate Blocks... 

Our requirements for certain applications called for the preparation of block copolymers of styrene and alkali metal methacrylates with molecular weights of about 20,000 and methacrylate contents of about 10 mol%. In this report we describe the preparation and reactions of S-b-MM and S-b-tBM. In the course of our investigation, we have found several new methods for the conversion of alkyl methacrylate blocks into methacrylic acid and/or metal methacrylate blocks. Of particular interest is the reaction with trimethylsilyl iodide. Under the same mild conditions, MM blocks are completely unreactive, while tBM blocks are cleanly converted to either methacrylic acid or metal methacrylate blocks. As a consequence of this unexpected selectivity, we also report the preparation of the new block copolymers, poly(methyl methacrylate-b-potassium methacrylate) (MM-b-MA.K) and poly(methyl methacrvlate-b-methacrylic acid) (MM-b-MA). 

Preparation and Reactions of S-b-MM. As mentioned in the introduction, we were interested in block copolymers of styrene and alkali metal methacrylates with overall molecular weights of about 20,000 and methacrylate contents on the order of 10 mol%. The preparation of such copolymers by the usual anionic techniques is not feasible. An alternative is to prepare block copolymers of styrene and methacrylic esters by sequential anionic polymerization, followed by a post-polymerization reaction to produce the desired block copolymers. The obvious first choice of methacrylic esters is methyl methacrylate. It is inexpensive, readily available, and its block copolymers with styrene are well-known. In fact, Brown and White have reported the preparation and hydrolyses of a series of S-b-MM copolymers of varying MM content using p-toluenesulfonic acid (TsOH) (6). The resulting methacrylic acid copolymers were easily converted to their sodium carboxylates by neutralization with sodium hydroxide. 

The results of this work are not limited to just S-b-MM and S-b-tBM, but may be extended to include styrene derivatives such as p-methylstyrene and p-t-butylstyrene 1). In addition to t-butyl methacrylate, other alkyl esters capable of stabilizing a carbonium ion, such as benzyl methacrylate and allyl methacrylate, should exhibit similar reactivity toward acidic hydrolysis and TMSI. In contrasting the hydrolysis of tBM blocks with TsOH and their reaction with TMSI, it should be noted that the hydrolysis is reportedly catalytic in nature (7-10), whereas the reaction with TMSI is stoichimetric. Therefore the latter approach may allow one to more easily "dial in" a desired level of methacrylic acid or metal methacrylate. 

The solid-state reactivity of acrylate esters and salts rmd of acrylamide and its derivatives has long been known (5,6). The lack of crystallographic data has retarded understanding of these systems, and this problem has been recently addressed in the case of metal methacrylates (55). 

Desjardins A, Eisenberg A. Colloidal properties of block iono-mers. 1.4 Characterization of reverse micelles of styrene-b-metal methacrylate diblocks by size-exclusion chromatography. Macromolecules 1991 24 5779-5790. 

The degradation behaviour of certain copolymers containing methacrylate salt units has been examined within the last few years. The systems examined include MMA/alkali metal methacrylates (Li, Na and K), MMA/zinc methacrylate and the commercially important ionomers based on ethylene and methacrylate salts (Na and Zn ion). 

Poly(methyl methaciylate-co-alkali (metal methacrylates) (Li, Na, K) (0- 100 mol%)... 

Processes have been developed whereby the oxygen is suppHed from the crystal lattice of a metal-oxide catalyst (5) (see Acrylonitrile Methacrylic acid AND derivatives). 

Difluoroethanol is prepared by the mercuric oxide cataly2ed hydrolysis of 2-bromo-l,l-difluoroethane with carboxyHc acid esters and alkaH metal hydroxides ia water (27). Its chemical reactions are similar to those of most alcohols. It can be oxidi2ed to difluoroacetic acid [381-73-7] (28) it forms alkoxides with alkaH and alkaline-earth metals (29) with alkoxides of other alcohols it forms mixed ethers such as 2,2-difluoroethyl methyl ether [461-57-4], bp 47°C, or 2,2-difluoroethyl ethyl ether [82907-09-3], bp 66°C (29). 2,2-Difluoroethyl difluoromethyl ether [32778-16-8], made from the alcohol and chlorodifluoromethane ia aqueous base, has been iavestigated as an inhalation anesthetic (30,31) as have several ethers made by addition of the alcohol to various fluoroalkenes (32,33). Methacrylate esters of the alcohol are useful as a sheathing material for polymers ia optical appHcations (34). The alcohol has also been reported to be useful as a working fluid ia heat pumps (35). The alcohol is available ia research quantities for ca 6/g (1992). 

Enolate Initiators. In principle, ester enolate anions should represent the ideal initiators for anionic polymeri2ation of alkyl methacrylates. Although general procedures have been developed for the preparation of a variety of alkaU metal enolate salts, many of these compounds are unstable except at low temperatures (67,102,103). Usehil initiating systems for acrylate polymeri2ation have been prepared from complexes of ester enolates with alkak metal alkoxides (104,105). 

Within the scope of the original definition, a very wide variety of ionomers can be obtained by the introduction of acidic groups at molar concentrations below 10% into the important addition polymer families, followed by partial neutralization with metal cations or amines. Extensive studies have been reported, and useful reviews of the polymers have appeared (3—8). Despite the broad scope of the field and the unusual property combinations obtainable, commercial exploitation has been confined mainly to the original family based on ethylene copolymers. The reasons for this situation have been discussed (9). Within certain industries, such as flexible packaging, the word ionomer is understood to mean a copolymer of ethylene with methacrylic or acryhc acid, partly neutralized with sodium or zinc. 

The range of uses of mercuric iodide has increased because of its abiUty to detect nuclear particles. Various metals such as Pd, Cu, Al, Tri, Sn, Ag, and Ta affect the photoluminescence of Hgl2, which is of importance in the preparation of high quaUty photodetectors (qv). Hgl2 has also been mentioned as a catalyst in group transfer polymerization of methacrylates or acrylates (8). 

Transesterification of methyl methacrylate with the appropriate alcohol is often the preferred method of preparing higher alkyl and functional methacrylates. The reaction is driven to completion by the use of excess methyl methacrylate and by removal of the methyl methacrylate—methanol a2eotrope. A variety of catalysts have been used, including acids and bases and transition-metal compounds such as dialkjitin oxides (57), titanium(IV) alkoxides (58), and zirconium acetoacetate (59). The use of the transition-metal catalysts allows reaction under nearly neutral conditions and is therefore more tolerant of sensitive functionality in the ester alcohol moiety. In addition, transition-metal catalysts often exhibit higher selectivities than acidic catalysts, particularly with respect to by-product ether formation. 

The first-stage catalysts for the oxidation to methacrolein are based on complex mixed metal oxides of molybdenum, bismuth, and iron, often with the addition of cobalt, nickel, antimony, tungsten, and an alkaU metal. Process optimization continues to be in the form of incremental improvements in catalyst yield and lifetime. Typically, a dilute stream, 5—10% of isobutylene tert-huty alcohol) in steam (10%) and air, is passed over the catalyst at 300—420°C. Conversion is often nearly quantitative, with selectivities to methacrolein ranging from 85% to better than 95% (114—118). Often there is accompanying selectivity to methacrylic acid of an additional 2—5%. A patent by Mitsui Toatsu Chemicals reports selectivity to methacrolein of better than 97% at conversions of 98.7% for a yield of methacrolein of nearly 96% (119). 

The oxidation of methacrolein to methacrylic acid is most often performed over a phosphomolybdic acid-based catalyst, usually with copper, vanadium, and a heavy alkaU metal added. Arsenic and antimony are other common dopants. Conversions of methacrolein range from 85—95%, with selectivities to methacrylic acid of 85—95%. Although numerous catalyst improvements have been reported since the 1980s (120—123), the highest claimed yield of methacryhc acid (86%) is still that described in a 1981 patent to Air Products (124). 

The materials used in a total joint replacement ate designed to enable the joint to function normally. The artificial components ate generally composed of a metal piece that fits closely into bone tissue. The metals ate varied and include stainless steel or alloys of cobalt, chrome, and titanium. The plastic material used in implants is a polyethylene that is extremely durable and wear-resistant. Also, a bone cement, a methacrylate, is often used to anchor the artificial joint materials into the bone. Cementiess joint replacements have mote tecentiy been developed. In these replacements, the prosthesis and the bone ate made to fit together without the need for bone cement. The implants ate press-fit into the bone. 

The performance of many metal-ion catalysts can be enhanced by doping with cesium compounds. This is a result both of the low ionization potential of cesium and its abiUty to stabilize high oxidation states of transition-metal oxo anions (50). Catalyst doping is one of the principal commercial uses of cesium. Cesium is a more powerflil oxidant than potassium, which it can replace. The amount of replacement is often a matter of economic benefit. Cesium-doped catalysts are used for the production of styrene monomer from ethyl benzene at metal oxide contacts or from toluene and methanol as Cs-exchanged zeofltes ethylene oxide ammonoxidation, acrolein (methacrolein) acryflc acid (methacrylic acid) methyl methacrylate monomer methanol phthahc anhydride anthraquinone various olefins chlorinations in low pressure ammonia synthesis and in the conversion of SO2 to SO in sulfuric acid production. 

Cyanohydrins are used primarily as intermediates in the production of other chemicals. Manufacture of methyl methacrylate, used to make acrylic mol ding resins and clear sheet, eg, Plexiglas acrylic sheet, from acetone cyanohydrin is the most economically important cyanohydrin process (see Methacrylic polymers). Cyanohydrins are also used as solvents in appHcations including fiber-spinning and metals refining. Cyanohydrins and derivatives reportedly act as antiknock agents in fuel oil and motor fuels and serve as electrolytes in electrolytic capacitors. 

Once a metal surface has been conditioned by one of the above methods, a coupling agent composed of a bifimctional acid—methacrylate similar to a dentin adhesive is appHed. This coupling material is usually suppHed as a solvent solution that is painted over the conditioned metal surface. The acidic functional group of the coupling molecule interacts with the metal oxide surface while the methacrylate functional group of the molecule copolymerizes with the resin cement or restorative material placed over it (266,267). 

Neoprene AF ( 963). It is a polychloroprene modified with methacrylic acid. Although it is a slow-crystallizing elastomer, the cohesive strength develops very rapidly and it has improved creep resistance at high temperature compared with Neoprene AC or AD. The improved properties of Neoprene AF are derived from the interaction between the carboxyl functionality with the metal oxides added in the solvent-borne polychloroprene adhesives. 

Nitrile rubber adhesives. The main application corresponds to laminating adhesives. PVC, polyvinyl acetate and other polymeric films can be laminated to several metals, including aluminium and brass, by using NBR adhesives. NBR adhesives can also be used to join medium-to-high polarity rubbers to polyamide substrates. The adhesive properties of NBR rubbers can be further improved by chemical modification using polyisocyanate or by grafting with methyl methacrylate. 

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