Methacrylic metal-neutralized styrene

Preparation and Reactions of S-b-MM. As mentioned in the introduction, we were interested in block copolymers of styrene and alkali metal methacrylates with overall molecular weights of about 20,000 and methacrylate contents on the order of 10 mol%. The preparation of such copolymers by the usual anionic techniques is not feasible. An alternative is to prepare block copolymers of styrene and methacrylic esters by sequential anionic polymerization, followed by a post-polymerization reaction to produce the desired block copolymers. The obvious first choice of methacrylic esters is methyl methacrylate. It is inexpensive, readily available, and its block copolymers with styrene are well-known. In fact, Brown and White have reported the preparation and hydrolyses of a series of S-b-MM copolymers of varying MM content using p-toluenesulfonic acid (TsOH) (6). The resulting methacrylic acid copolymers were easily converted to their sodium carboxylates by neutralization with sodium hydroxide. 

Branched acrylic polymers based upon the copolymerization of acrylates and related monomers with methacrylate macromonomers are particularly useful in waterborne coatings. A macromonomer based upon isobutyl methacrylate, 2-ethylhexyl methacrylate, and 2-hydroxyethyl methacrylate was copolymerized with butyl acrylate, 2-hydroxyethyl acrylate, meth-acrylic acid, methyl methacrylate, and styrene.518 After neutralization with dimethylethanolamine or inorganic bases, the polymer could be cross-linked with melamine resin on a metal surface. These systems may be used for either pigmented layers or clear coats. 

Ionomers of practical interest have been prepared by two synthetic routes (a) copolymerization of a low level of functionalized monomer with an olefinically unsaturated monomer or (b) direct functionalization of a preformed polymer. Typically, carboxyl containing ionomers are obtained by direct copolymerization of acrylic or methacrylic acid with ethylene, styrene and similar comonomers by free radical copoly-merization. Rees (22) has described the preparation of a number of such copolymers. The resulting copolymer is generally available as the free acid which can be neutralized to the degree desired with metal hydroxides, acetates and similar salts. Recently, Weiss et al.(23-26) have described the preparation of sulfonated ionomers by copolymerization of sodium styrene sulfonate with butadiene or styrene. 

The preparation of ionomers involves either the copolymerization of a functionalized monomer with an olefinic unsaturated monomer or direct functionalization of a preformed polymer. Typically, free-radical copolymerization of ethylene, styrene, or other a-olefins with acrylic acid or methacrylic acid results in carboxyl-containing ionomers. The copolymer, available as a free acid, is then neutralized partially to a desired degree with metal hydroxides, acetates, or similar salts. The second route for the preparation of ionomers involves modification of a preformed polymer. For example, sulfonated polystyrene is obtained by direct sulfonation of polystyrene in a homogeneous solution followed by neutralization of the acid to the desired level. Some commercially available ionomers are listed in Table 15.17. 

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