Metal iron oxides

Siemens s process A method of steel manufacture by addition of scrap metal, iron oxides and ferromanganese to molten pig (cast) iron. 

Corrosion is the gnawing away of materials due to exposure to different environments. Basically, a material is trying to return to its natural state, e.g., metallic iron oxidizes to fonn tire ore from whence it came. 

Sauer-dorn, m. barberry, -dombitter, n. ber-berine (old name), -eisen, n. (Metal.) iron oxide, -futter, n. ensilage, sauerhaltig, a. acidiferoiis. 

Hydrochloric acid. Strong acids are used frequently for the purpose of sample dissolution when water will not do the job. One of these is hydrochloric acid, HC1. Concentrated HC1 is actually a saturated solution of hydrogen chloride gas, fumes of which are very pungent. Such a solution is 38.0% HC1 (about 12 M). Hydrochloric acid solutions are used especially for dissolving metals, metal oxides, and carbonates not ordinarily dissolved by water. Examples are iron and zinc metals, iron oxide ore, and the metal carbonates of which the scales in boilers and humidifiers are composed. Being a strong acid, it is very toxic and must be handled with care. It is stored in a blue color-coded container. 

The water in equation 4.5 acts as an intermediary to speed up oxidation, as shown by the everyday experience of metallic iron oxidation (rusting). In this role water acts as a kind of catalyst (Box 4.4). The oxidation potential of equation 4.5 depends on the partial pressure of gaseous oxygen and the acidity of the solution. At pH 7, water exposed to air has an Eh of 810 mV (Box 4.3), an oxidation potential well above that necessary to oxidize ferrous iron. 

At low temperatures the most effective catalysts are the platinum metals, iron oxide and nickel oxide. 

The lijima Zinc Refinery is being challenged to become more profitable by recovering all by-products, such as Au, Ag, Cu, Pb, rare metals, iron oxide and so on. An increase in zinc production caused an increase in these metals as well. Simultaneously, the fixed cost decreased significantly with an expansion and cellhouse automation. We achieved one of the most competitive costs in the world. 

Ethylene oxide can undergo violent polymerization, which can be initiated by contact with metal surfaces, strong acids or bases, alkali metals, iron oxide or chloride, and aluminum chloride. 

A fume is the resirlt of heating of a solid (such as molten metal, welding) until a gas is released. The gas is recondensed into titty solid or liquid particles. This happens when steel is welded. The fume is a mixture of very fine iron and other metals, iron oxide arrd other metal oxides and flirx. 

Iron oxides react with other metal oxides to give ferrates. ... 

The principal ores of zinc are sphalerite (sulfide), smithsonite (carbonate), calamine (silicate), and franklinite (zine, manganese, iron oxide). One method of zinc extraction involves roasting its ores to form the oxide and reducing the oxide with coal or carbon, with subsequent distillation of the metal. 

Analysis of Trace or Minor Components. Minor or trace components may have a significant impact on quaHty of fats and oils (94). Metals, for example, can cataly2e the oxidative degradation of unsaturated oils which results in off-flavors, odors, and polymeri2ation. A large number of techniques such as wet chemical analysis, atomic absorption, atomic emission, and polarography are available for analysis of metals. Heavy metals, iron, copper, nickel, and chromium are elements that have received the most attention. Phosphoms may also be detectable and is a measure of phosphoHpids and phosphoms-containing acids or salts. 

Mixed-Meta.1 Oxides. Generally, iron oxide is the principal component of mixed-metal oxides. These affect the sulfuric and oleum consumption in HF production. 

Oxidation of methanol to formaldehyde with vanadium pentoxide catalyst was first patented in 1921 (90), followed in 1933 by a patent for an iron oxide—molybdenum oxide catalyst (91), which is stiU the choice in the 1990s. Catalysts are improved by modification with small amounts of other metal oxides (92), support on inert carriers (93), and methods of preparation (94,95) and activation (96). In 1952, the first commercial plant using an iron—molybdenum oxide catalyst was put into operation (97). It is estimated that 70% of the new formaldehyde installed capacity is the metal oxide process (98). 

Metal—Water Processes. The steam-iron process, one of the oldest methods to produce hydrogen, iavolves the reaction of steam and spongy iron at 870°C. Hydrogen and iron oxide are formed. These then react further with water gas to recover iron. Water gas is produced by reaction of coal with steam and air. 

The mechanism and rate of hydrogen peroxide decomposition depend on many factors, including temperature, pH, presence or absence of a catalyst (7—10), such as metal ions, oxides, and hydroxides etc. Some common metal ions that actively support homogeneous catalysis of the decomposition include ferrous, ferric, cuprous, cupric, chromate, dichromate, molybdate, tungstate, and vanadate. For combinations, such as iron and... 

The yield of hydroquinone is 85 to 90% based on aniline. The process is mainly a batch process where significant amounts of soHds must be handled (manganese dioxide as well as metal iron finely divided). However, the principal drawback of this process resides in the massive coproduction of mineral products such as manganese sulfate, ammonium sulfate, or iron oxides which are environmentally not friendly. Even though purified manganese sulfate is used in the agricultural field, few solutions have been developed to dispose of this unsuitable coproduct. Such methods include MnSO reoxidation to MnO (1), or MnSO electrochemical reduction to metal manganese (2). None of these methods has found appHcations on an industrial scale. In addition, since 1980, few innovative studies have been pubUshed on this process (3). 

Pure iron is a silvery white, relatively soft metal and is rarely used commercially. Typical properties are Hsted in Table 1. Electrolytic (99.9% pure) iron is used for magnetic cores (2) (see Magnetic materials, bulk). Native metallic iron is rarely found in nature because iron which commonly exhibits valences of +2 and +3 combines readily with oxygen and sulfur. Iron oxides are the most prevalent form of iron (see Iron compounds). Generally, these iron oxides (iron ores) are reduced to iron and melted in a blast furnace. The hot metal (pig iron) from the blast furnace is refined in steelmaking furnaces to make steel... 

Direct Reduction. Direct reduction processes are distinguished from other ironmaking processes in that iron oxide is converted to metallic iron without melting. Because this product, called direct reduced iron (DRI), is soHd, it is most suitable for melting in an electric arc furnace (EAF) as a substitute for scrap (see Furnaces, electric). The briquetted form of DRI, hot briquetted iron (HBI) is used when the product is to be transported. Briquetting increases density and chemical stabiUty. The predominant direct reduction processes (MIDREX and HyL III) are based on natural gas as a fuel and reductant source. They are economically attractive in regions where natural gas is cheap and abundant, especially if iron ore is available nearby (see Iron BY DIRECT reduction). ... 

Direct reduction (DR) is the process of converting iron ore (iron oxide) into metallic iron without melting. The metallic iron product, known as direct reduced iron (DRI), is used as a high quaUty feed material in steelmaking. 

Assuming that the initial iron oxide is hematite, Fe202, and this ore is completely converted to FeO, ie, no metallic iron is formed, the reduction would be 33.33%. Thus the relationship between metallization and reduction is... 

The reduction of iron ore is accompHshed by a series of reactions that are the same as those occurring in the blast furnace stack. These include reduction by CO, H2, and, in some cases soHd carbon, through successive oxidation states to metallic iron, ie, hematite [1309-37-17, Fe202, is reduced to magnetite [1309-38-2], Fe O, which is in turn reduced to wustite [17125-56-3], FeO, and then to metallic iron, Fe. The typical reactions foUow. 

In the EASTMET process iron oxide fines (minus 0.1 mm), pulverized coal, and binder are mixed together and pehetized. The green pehets are heated in a dryer to remove moisture and fed to a rotary hearth furnace, where the pehets are placed on a flat rotating surface (hearth) in an even layer one to two pehets deep. As the hearth rotates the pehets are heated to 1250—1350°C, and the iron oxide is reduced to metallic iron in 6 to 10 minutes. 

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