Maleic anhydride hydrogenation

Acetoxy-4-androsteno[2,3-d] isoxazole Maleic anhydride Hydrogen peroxide Sodium methoxide... 

Scheme 7. Modelling the catalytic cycle of the maleic anhydride hydrogenation catalyzed by [Ru3(CO),(NCO)]-, according to (91c). [From G. Siiss-Fink and F. Neumann, in The Chemistry of the Metal-Carbon Bond (F. R. Hartley, ed.), Vol. 5, p. 304. Wiley, New York, 1989. Reprinted by permission of John Wiley Sons, Ltd.]...

The reaction pathway, and therefore the possible side products, of maleic anhydride hydrogenation are given in Scheme 11. Because succinic anhydride is not desired, a catalyst with higher activity is needed to overcome the hurdle, leading H2 to attack not only the C=C bond but also the carbonyl groups. Tetra-hydrofuran (THF) and 1,4-butandiol (BDO) are other highly valued chemicals used as solvents and intermediate in pharmaceuticals. The production of GBL, THF, and BDO can be tuned as demanded. 

COT is prepared by the polymerization of ethyne at moderate temperature and pressure in the presence of nickel salts. The molecule is non-planar and behaves as a typical cyclic olefin, having no aromatic properties. It may be catalytically hydrogenated to cyclo-octene, but with Zn and dil. sulphuric acid gives 1,3,6-cyclooclairiene. It reacts with maleic anhydride to give an adduct, m.p. 166 C, derived from the isomeric structure bicyclo-4,2,0-octa-2,4,7-triene(I) ... 

Colourless prisms m.p. 130 C. Manufactured by treating maleic anhydride with water. It is converted to the anhydride by heating at By prolonged heating at 150 "C or by heating with water under pressure at 200 C, it is converted to the isomeric (trans) fumaric acid. Reduced by hydrogen to succinic acid. Oxidized by alkaline solutions of potassium permanganate to mesotartaric acid. When heated with solutions of sodium hydroxide at 100 C, sodium( )-malate is formed. Used in the preparation of ( )-malic acid and in some polymer formulations. 

A. Maleic acid. Assemble the apparatus shown in Fig. Ill, 28, 1. Place 45 g. of dry mahc acid in the 200-250 ml. distilling flask and cautiously add 63 g. (57 ml.) of pure acetyl chloride. Warm the flask gently on a water bath to start the reaction, which then proceeds exothermically. Hydrogen chloride is evolved and the malic acid passes into solution. When the evolution of gas subsides, heat the flask on a water bath for 1-2 hours. Rearrange the apparatus and distil. A fraction of low boiling point passes over first and the temperature rises rapidly to 190° at this point run out the water from the condenser. Continue the distillation and collect the maleic anhydride at 195-200°. Recrystallise the crude maleic anhydride from chloroform (compare Section 111,93) 22 g. of pure maleic anhydride, m.p. 54°, are obtained. 

Butyrolactone. y-Butyrolactone [96-48-0] dihydro-2(3H)-furanone, was fkst synthesized in 1884 via internal esterification of 4-hydroxybutyric acid (146). In 1991 the principal commercial source of this material is dehydrogenation of butanediol. Manufacture by hydrogenation of maleic anhydride (147) was discontinued in the early 1980s and resumed in the late 1980s. Physical properties are Hsted in Table 4. 

Frcc-Radical Reactions. Eree-radical reactions of maleic anhydride are important in polymeri2ations and monomer synthesis. Nucleophilic radicals such as the one from cyclohexane [110-82-7] serve as hydrogen donors that add to maleic anhydride at the double bond to form cyclohexylsuccinic anhydride [5962-96-9] (20) (63). 

Oxidation. Maleic and fumaric acids are oxidized in aqueous solution by ozone [10028-15-6] (qv) (85). Products of the reaction include glyoxyhc acid [298-12-4], oxalic acid [144-62-7], and formic acid [64-18-6], Catalytic oxidation of aqueous maleic acid occurs with hydrogen peroxide [7722-84-1] in the presence of sodium tungstate(VI) [13472-45-2] (86) and sodium molybdate(VI) [7631-95-0] (87). Both catalyst systems avoid formation of tartaric acid [133-37-9] and produce i j -epoxysuccinic acid [16533-72-5] at pH values above 5. The reaction of maleic anhydride and hydrogen peroxide in an inert solvent (methylene chloride [75-09-2]) gives permaleic acid [4565-24-6], HOOC—CH=CH—CO H (88) which is useful in Baeyer-ViUiger reactions. Both maleate and fumarate [142-42-7] are hydroxylated to tartaric acid using an osmium tetroxide [20816-12-0]/io 2LX.e [15454-31 -6] catalyst system (89). 

Survey of the patent Hterature reveals companies with processes for 1,4-butanediol from maleic anhydride include BASF (94), British Petroleum (95,96), Davy McKee (93,97), Hoechst (98), Huels (99), and Tonen (100,101). Processes for the production of y-butyrolactone have been described for operation in both the gas (102—104) and Hquid (105—108) phases. In the gas phase, direct hydrogenation of maleic anhydride in hydrogen at 245°C and 1.03 MPa gives an 88% yield of y-butyrolactone (104). Du Pont has developed a process for the production of tetrahydrofuran back-integrated to a butane feedstock (109). Slurry reactor catalysts containing palladium and rhenium are used to hydrogenate aqueous maleic acid to tetrahydrofuran (110,111). 

The catalyst used in the production of maleic anhydride from butane is vanadium—phosphoms—oxide (VPO). Several routes may be used to prepare the catalyst (123), but the route favored by industry involves the reaction of vanadium(V) oxide [1314-62-1] and phosphoric acid [7664-38-2] to form vanadyl hydrogen phosphate, VOHPO O.5H2O. This material is then heated to eliminate water from the stmcture and irreversibly form vanadyl pyrophosphate, (V(123,124). Vanadyl pyrophosphate is befleved to be the catalyticaHy active phase required for the conversion of butane to maleic anhydride (125,126). 

Butane-Based Transport-Bed Process Technology. Du Pont aimounced the commercialization of a moving-bed recycle-based technology for the oxidation of butane to maleic anhydride (109,149). Athough maleic anhydride is produced in the reaction section of the process and could be recovered, it is not a direct product of the process. Maleic anhydride is recovered as aqueous maleic acid for hydrogenation to tetrahydrofuran [109-99-9] (THF). 

Maleic anhydride in the product stream is removed and converted to a maleic acid solution in a water scmbbing system. The maleic acid is sent to the hydrogenation to produce THF while the reactor off-gas after scmbbing is sent to the recycle compressor. A small purge stream is sent to incineration. 

The free maleic acid content in maleic anhydride is determined by direct potentiometric titration (166). The procedure involves the use of a tertiary amine, A/-ethylpipetidine [766-09-6J, as a titrant. A tertiary amine is chosen as a titrant since it is nonreactive with anhydrides (166,167). The titration is conducted in an anhydrous solvent system. Only one of the carboxyhc acid groups is titrated by this procedure. The second hydrogen s dissociation constant is too weak to titrate (166). This test method is not only used to determine the latent acid content in refined maleic acid, but also as a measure of the sample exposure to moisture during shipping. 

MDA reacts with acid anhydrides to form amides. In the reaction with maleic anhydride both of the amino hydrogens are replaced to form the imide, A[,Ar-(methylenedi-/)-phenylene) dimaleimide [1367-54-5]... 

Succinic anhydride [108-30-5] (3,4-dihydro-2,5-furandione butanedioic anhydride tetrahydro-2,5-dioxofuran 2,5-diketotetrahydrofuran succinyl oxide), C H O, was first obtained by dehydration of succinic acid. In the 1990s anhydride is produced by hydrogenation of maleic anhydride and the acid by hydration of the anhydride, by hydrogenation of aqueous solutions of maleic acid, or as a by-product in the manufacture of adipic acid (qv) (see Maleic ANHYDRIDE, MALEIC ACID, AND FUMARIC ACID). 

Succinic acid diesters are also obtained by one-step hydrogenation (over Pd on charcoal) and esterification of maleic anhydride dissolved in alcohols (40) carbonylation of acrylates in the presence of alcohols and Co complex catalysts (41—43) carbonylation of ethylene in alcohol in the presence of Pd or Pd—Cu catalysts (44—50) hydroformylation of acetylene with Mo and W complexes in the presence of butanol (51) and a biochemical process from dextrose/com steep Hquor, using Jinaerobiumspirillum succiniciproducens as a bacterium (52). 

Succinic anhydride is manufactured by catalytic hydrogenation of maleic anhydride [108-31-6]. In the most widely used commercial process this reaction is performed in the Hquid phase, at temperatures of 120—180°C and at moderate pressures, in the range of 500—4000 kPa (72—580 psi). Catalysts mentioned in the patent Hterature include nickel (124), Raney nickel (125,126), palladium on different carriers (127,128), and palladium complexes (129). The hydrogenation of the double bond is exothermic Ai/ = —133.89 kJ/mol (—32 kcal/mol) (130). 

After separation of the catalyst by filtration, raw succinic anhydride is purified by distillation under reduced pressure, ie, 4—13 kPa (30—98 mm Hg), and flaked. The material of constmction of the plant is stainless steel. Typical specific consumptions for the production of one metric ton of succinic anhydride are maleic anhydride at 1050 kg hydrogen, 300 m steam, 4500 kg cooling water, 100 m electricity, 350 kW nitrogen, 100 m and methane,... 

In the early 1990s, processes were developed for the production of 1,4-butanediol and y-butyrolactone by gas-phase catalytic hydrogenation of maleic anhydride (131—134). Succinic anhydride is obtained as a partial hydrogenation by-product in these processes. It can be recycled to complete the hydrogenation to the desired products, or be separated and purified. This process could in the future become a significant commercial route for succinic anhydride. 

Vitamin D2 reacted with maleic anhydride to give a mono Diels-Alder adduct, which hydrolyzed to yield a dicarboxyhc acid. Acetylation of the alcohols, esterification of carboxyHc acids, and hydrogenation gave a compound that, when ozonized, gave a saturated ketone, This molecule... 

Manufacturing. Almost all the THE in the United States is currendy produced by the acid-catalyzed dehydration of 1,4-butanediol [10-63-4]. Only one plant in the United States still makes THE by the hydrogenation of furfural (29). Du Pont recendy claimed a new low cost process for producing THE from / -butane that they plan to commercialize in 1995 (30—32). The new process transport-bed oxidizes / -butane to cmde maleic anhydride, then follows with a hydrogen reduction of aqueous maleic acid to THE (30). 

The most useful syntheses of pyridazines and their alkyl and other derivatives begins with the reaction between maleic anhydride and hydrazine to give maleic hydrazide. This is further transformed into 3,6-dichloropyridazine which is amenable to nucleophilic substitution of one or both halogen atoms alternatively, the halogen(s) can be replaced by hydrogen as shown in Scheme 110. In this manner a great number of pyridazine derivatives are prepared. 

The ene reaetion involves addition of an eleetrophilie double bond to an alkene with an allylie hydrogen. The allylie hydrogen is transferred and a new earbon-earbon bond is formed, e.g., the addition of maleic anhydride and propene. 

Compare the geometry of maleic anhydride+propene, the ene transition state, to those of the reactants (maleic anhydride and propene). Is bond making and breaking occurring at once In particular, is the migrating hydrogen partially bonded to two carbons (rather than being fully bonded to one carbon ) Draw a Lewis structure to represent the transition state. Use dashed lines (.. and to represent partial bonds. 

Diels et al. showed that acetylenedicarboxylic acid and 1-methyl-pyrrole gave l-methyl-2-pyrrylmaleic anhydride (41) and a second compound. The anhydride on hydrogenation and conversion to the corresponding dimethyl ester gave the same product as obtained from 1-methylpyrrole and maleic anhydride, followed by hydrolysis and... 

Methylindole and acetylenedicarboxylic acid is reported to give two unidentified products, but with the dimethyl ester the crs and trans (61) adducts were obtained. It was suggested that the major product had the trans configuration but this was not proved. Hydrogenation of both adducts gave the corresponding succinic ester, which was also obtained from 2-methylindole and maleic anhydride, followed by esterification. 

Benzene (80 ml) is placed in a suitable pressure vessel (soft drink bottle or hydrogenation bottle) and chilled to 5°. The bottle is weighed, and a gas dispersion tube connected to a cylinder of butadiene is immersed in the benzene. Butadiene is introduced into the flask with continued cooling until a total of 32 g has been transferred. Pulverized maleic anhydride (50 g) is added to the bottle, which is then capped or stoppered with a stopper wired in place. The bottle is allowed to stand at room temperature for 12 hours, then is heated (behind a safety shield) to 100° for 5 hours. The bottle is cooled, then opened, and the contents are transferred to an Erlenmeyer flask. The mixture is heated to boiling, and petroleum ether is added until there is a slight turbidity. After cooling, the product is collected, mp 101-103° (yield 90%). 

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