Hydrogenation maleic acid

MALEIC ACID HYDROGENATION ON Pt IN AQUEOUS ACIDIC SOLUTIONS... 

Maleic acid hydrogenation, 481 Metal-support interactions and electrochemical promotion, 490 and electrophobic reactions, 499 mechanism of, 490 model for, 507 Metcalfe, modeling, 316 Methanation, electrochemical promotion of, 406, 409... 

In maleic acid, hydrogen-bridge formation extra strengthens one COOH... 

Initial Toxicities of Different Sulfur Compounds for Maleic Acid Hydrogenation... 

Ct-Picollne Sodium hydroxide Maleic acid Hydrogen chloride Hydrogen ... 

The application of polarization current accelerates process (1), slightly retards process (2) (which in some cases impedes the absorption of hydrogen from the gas phase), and supplies the proton (H" ) required for process (3). In the case of maleic acid hydrogenation proceeds by the following radical mechanism ... 

Mesotartaric acid crystallizes in plates (IHjO), m.p. 140 C (anhydrous). Very soluble in water. Obtained from the mother-liquors in the preparation of racemic acid or by oxidation of maleic acid. Potassium hydrogen mesotartrale is soluble in water. 

A. Maleic acid. Assemble the apparatus shown in Fig. Ill, 28, 1. Place 45 g. of dry mahc acid in the 200-250 ml. distilling flask and cautiously add 63 g. (57 ml.) of pure acetyl chloride. Warm the flask gently on a water bath to start the reaction, which then proceeds exothermically. Hydrogen chloride is evolved and the malic acid passes into solution. When the evolution of gas subsides, heat the flask on a water bath for 1-2 hours. Rearrange the apparatus and distil. A fraction of low boiling point passes over first and the temperature rises rapidly to 190° at this point run out the water from the condenser. Continue the distillation and collect the maleic anhydride at 195-200°. Recrystallise the crude maleic anhydride from chloroform (compare Section 111,93) 22 g. of pure maleic anhydride, m.p. 54°, are obtained. 

R, R -Tartaric (racemic) acid is obtained synthetically by epoxidation of maleic acid with hydrogen peroxide in the presence of a catalyst followed... 

Maleic and fiimaric acids have physical properties that differ due to the cis and trans configurations about the double bond. Aqueous dissociation constants and solubiUties of the two acids show variations attributable to geometric isomer effects. X-ray diffraction results for maleic acid (16) reveal an intramolecular hydrogen bond that accounts for both the ease of removal of the first carboxyl proton and the smaller dissociation constant for maleic acid compared to fumaric acid. Maleic acid isomerizes to fumaric acid with a derived heat of isomerization of —22.7 kJ/mol (—5.43 kcal/mol) (10). The activation energy for the conversion of maleic to fumaric acid is 66.1 kJ/mol (15.8 kcal/mol) (24). 

Oxidation. Maleic and fumaric acids are oxidized in aqueous solution by ozone [10028-15-6] (qv) (85). Products of the reaction include glyoxyhc acid [298-12-4], oxalic acid [144-62-7], and formic acid [64-18-6], Catalytic oxidation of aqueous maleic acid occurs with hydrogen peroxide [7722-84-1] in the presence of sodium tungstate(VI) [13472-45-2] (86) and sodium molybdate(VI) [7631-95-0] (87). Both catalyst systems avoid formation of tartaric acid [133-37-9] and produce i j -epoxysuccinic acid [16533-72-5] at pH values above 5. The reaction of maleic anhydride and hydrogen peroxide in an inert solvent (methylene chloride [75-09-2]) gives permaleic acid [4565-24-6], HOOC—CH=CH—CO H (88) which is useful in Baeyer-ViUiger reactions. Both maleate and fumarate [142-42-7] are hydroxylated to tartaric acid using an osmium tetroxide [20816-12-0]/io 2LX.e [15454-31 -6] catalyst system (89). 

Survey of the patent Hterature reveals companies with processes for 1,4-butanediol from maleic anhydride include BASF (94), British Petroleum (95,96), Davy McKee (93,97), Hoechst (98), Huels (99), and Tonen (100,101). Processes for the production of y-butyrolactone have been described for operation in both the gas (102—104) and Hquid (105—108) phases. In the gas phase, direct hydrogenation of maleic anhydride in hydrogen at 245°C and 1.03 MPa gives an 88% yield of y-butyrolactone (104). Du Pont has developed a process for the production of tetrahydrofuran back-integrated to a butane feedstock (109). Slurry reactor catalysts containing palladium and rhenium are used to hydrogenate aqueous maleic acid to tetrahydrofuran (110,111). 

Butane-Based Transport-Bed Process Technology. Du Pont aimounced the commercialization of a moving-bed recycle-based technology for the oxidation of butane to maleic anhydride (109,149). Athough maleic anhydride is produced in the reaction section of the process and could be recovered, it is not a direct product of the process. Maleic anhydride is recovered as aqueous maleic acid for hydrogenation to tetrahydrofuran [109-99-9] (THF). 

Maleic anhydride in the product stream is removed and converted to a maleic acid solution in a water scmbbing system. The maleic acid is sent to the hydrogenation to produce THF while the reactor off-gas after scmbbing is sent to the recycle compressor. A small purge stream is sent to incineration. 

The free maleic acid content in maleic anhydride is determined by direct potentiometric titration (166). The procedure involves the use of a tertiary amine, A/-ethylpipetidine [766-09-6J, as a titrant. A tertiary amine is chosen as a titrant since it is nonreactive with anhydrides (166,167). The titration is conducted in an anhydrous solvent system. Only one of the carboxyhc acid groups is titrated by this procedure. The second hydrogen s dissociation constant is too weak to titrate (166). This test method is not only used to determine the latent acid content in refined maleic acid, but also as a measure of the sample exposure to moisture during shipping. 

Other minor raw materials are used for specific needs. Eumaric acid [110-17-8] the geometric isomer of maleic acid, is selected to maximize thermal or corrosion performance and is the sole acid esterified with bisphenol A diol derivatives to obtain optimum polymer performance. CycloaUphatics such as hydrogenated bisphenol A (HBPA) and cyclohexanedimethanol (CHDM) are used in selective formulations for electrical apphcations. TetrahydrophthaUc anhydride [85-43-8] (THPA) can be used to improve resiUence and impart useful air-drying properties to polyester resins intended for coating or lining apphcations. 

Succinic anhydride [108-30-5] (3,4-dihydro-2,5-furandione butanedioic anhydride tetrahydro-2,5-dioxofuran 2,5-diketotetrahydrofuran succinyl oxide), C H O, was first obtained by dehydration of succinic acid. In the 1990s anhydride is produced by hydrogenation of maleic anhydride and the acid by hydration of the anhydride, by hydrogenation of aqueous solutions of maleic acid, or as a by-product in the manufacture of adipic acid (qv) (see Maleic ANHYDRIDE, MALEIC ACID, AND FUMARIC ACID). 

Mild acid converts it to the product and ethanol. With the higher temperatures required of the cyano compound [1003-52-7] (15), the intermediate cycloadduct is converted direcdy to the product by elimination of waste hydrogen cyanide. Often the reactions are mn with neat Hquid reagents having an excess of alkene as solvent. Polar solvents such as sulfolane and /V-m ethyl -pyrrol i don e are claimed to be superior for reactions of the ethoxy compound with butenediol (53). Organic acids, phenols, maleic acid derivatives, and inorganic bases are suggested as catalysts (51,52,54,59,61,62) (Fig. 6). 

Manufacturing. Almost all the THE in the United States is currendy produced by the acid-catalyzed dehydration of 1,4-butanediol [10-63-4]. Only one plant in the United States still makes THE by the hydrogenation of furfural (29). Du Pont recendy claimed a new low cost process for producing THE from / -butane that they plan to commercialize in 1995 (30—32). The new process transport-bed oxidizes / -butane to cmde maleic anhydride, then follows with a hydrogen reduction of aqueous maleic acid to THE (30). 

Acetanilide and maleic acid are condensed to give /3-(p-acetaminoben2oyl)acrvlic acid which is hydrogenated to give methyl- y-(p-aminophenyl)butyrate. That is reacted with ethylene oxide and then with phosphorus oxychloride to give the methyl ester which is finally hy-droly2ed to give chlorambucil. 

Hydrogen chloride Phosphorus oxychloride Benzoyl chloride Maleic acid Hydrazine... 

A solution of N-(2-aminobenzvl)-1-phenyl-2-metKylaminoethanol-1 was prepared by the reaction of a-bromo-acetophenone and (2-nitrobenzyl)methylamine, followed by hydrogenation of the nitro group by means of nickei on diatomaceous earth at room temperature and reduction of the CO group by means of sodium borohydride. The intermediate thus produced was dissolved in 100 ml of methylene chloride and introduced dropwise into 125 ml of sulfuric acid at 10° to 15°C. After a short standing, the reaction mixture was poured onto ice and rendered alkaline by means of a sodium hydroxide solution. Dy extraction with ether, there was obtained 1,2,3,4-tetrahydro-2-methyl-4-phenyl-8-amino-iso-quinoline. The base is reacted with maleic acid to give the maleate melting point of the maleate 199° to 201°C (from ethanol). 

Alternative Step D Reduction with a Reductate — Sucrose (1 kg) is dissolved in water (9 liters) in a 20-liter bottle equipped with a gas trap. Baker s yeast Saccharomyces cerevisiae, 1 kg) is made into a paste with water (1 liter) and added to the sucrose solution with stirring. After lively evolution of gas begins (within 1 to 3 hours), 3-morpholino-4-(3-tert-butylamino-2-oxopropoxy)-1,2,5-thiadiazole hydrogen maleate [1.35 mols, prepared by reaction of the 3-morpholino-4-(3-tert-butylamino-2-oxopropoxy)-1,2,5-thiadiazole with an equimolar quantity of maleic acid in tetrahydrofuran]. The mixture is allowed to stand until fermentation subsides, after which the bottle is kept in a 32°C incubator until all fermentation has ended (in approximately 1 to 3 days). The yeast is filtered off with addition of diatomaceous earth and the filtrate is evaporated to dryness to give S-3-mor-pholino-4/3-tert-butylamino-2-hydroxypropoxy)-1,2,5-thiadiazole, MP 195° to 198°C (as hydrogen maleate), according to U.S. Patent 3,619,370. 

An example of intramolecular hydrogen bonding is provided by the cis- and trans- forms of the acid HOOC—CH=CH—COOH. The trans- form, fumaric acid, has a higher melting point than the cis- form, maleic acid. In addition to the general effect of molecular shape (mentioned earlier in this chapter), another reason for... 

This intramolecular bonding in maleic acid, (8), halves its ability to form intermolecular bonds. In fumaric acid, on the other hand, all of the hydrogen bonds form between molecules (intermolecular bonds) to give a stronger, interlinked crystal structure. 

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