Lubricating oil production

The presence of these acids in crude oils and petroleum cuts causes problems for the refiner because they form stable emulsions with caustic solutions during desalting or in lubricating oil production very corrosive at high temperatures (350-400°C), they attack ordinary carbon steel, which necessitates the use of alloy piping materials. 

Figures 10.12 and 10.13 show, respectively, a flow diagram for lubricant oil production by hydrorefining and an integrated lubricating oil production unit using both extraction and hydrorefining.

Although synthetic lubrication oil production amounts to only about 2% of the total market, volume has been increasing rapidly (67). Growth rates of the order of 20% per year for poly( a-olefin)s, 10% for polybutenes, and 8% for esters (28) reflect increasing automotive use and these increases would accelerate if synthetics were adopted for factory fill of engines by automotive manufacturers. The estimated production of poly( a-olefin)s for lubricants appears to be approximately 100,000 m /yr, esters 75,000, poly(alkylene glycol)s 42,000, polybutenes 38,000, phosphates 20,000, and dialkyl benzene 18,000 (28,67). The higher costs reflected in Table 18 (18,28) have restricted the volume of siUcones, chlorotrifluoroethylene, perfluoroalkylpolyethers, and polyphenyl ethers. 

It will be interesting to see whether the GTL trend started by the SMDS process will continue. The inclusion of lubricating oil production as part of the Pearl GTL design indicates that it may not. In a related field there also seems to be movement. In oil sands processing, where the product traditionally had been a synthetic crude oil that was sold for refining elsewhere, there seems to be increasing interest in adding value to the product.71... 

Lubricating oil products, recycled, 21 421 Lubricating oils, 15 226-240 additives for, 15 219-226 applications for, 15 227t catalyst deactivation by, 10 54 effect on refrigerants, 21 533 EPM as an additive to, 10 717 extraction of, 10 782 recycling, 21 420 worldwide production of, 21 421t... 

Raw materials. Petroleum sulphonates were originally obtained as by-products of white oil or lubricant oil production. In this process, the oil was treated with sulphuric acid, sulphonating aromatic compounds which could then be separated from the non-polar oils. These were further separated into oil soluble ( mahogany ) and water soluble ( green )... 

G. L. Everett and A. Suchanek, Lubricant Oil Production The Proper Marriage of Process and Catalyst Technologies, Paper AM-96-37, presented at the annual meeting of the National Petroleum Refiners Association, San Antonio, Texas, March 17-19, 1996. 

C4H8O, CH3COCH2CH3. Colourless liquid with a pleasant odour, b.p. 80°C. It occurs with propanone in the products of the destructive distillation of wood. Manufactured by the liquid or vapour phase dehydrogenation of 2-butanol over a catalyst. Used as a solvent, particularly for vinyl and acrylic resins, and for nitrocellulose and cellulose acetate, also for the dewaxing of lubricating oils. U.S. production 1978 300 000 tonnes. 

This term refers to highly refined lubricating oils for which dearomatization, in particular, has been pushed to the extreme. These products are sometimes designated by the expression liquid petrolatum . 

In the particular framework for lubricating oil bases, the operation takes place batchwise, generally using distillates selected according to the desired base, so as to minimize by-products and to maximize lubricating oils and their qualities. 

Urea has the remarkable property of forming crystalline complexes or adducts with straight-chain organic compounds. These crystalline complexes consist of a hoUow channel, formed by the crystallized urea molecules, in which the hydrocarbon is completely occluded. Such compounds are known as clathrates. The type of hydrocarbon occluded, on the basis of its chain length, is determined by the temperature at which the clathrate is formed. This property of urea clathrates is widely used in the petroleum-refining industry for the production of jet aviation fuels (see Aviation and other gas-TURBINE fuels) and for dewaxing of lubricant oils (see also Petroleum, refinery processes). The clathrates are broken down by simply dissolving urea in water or in alcohol. 

Lubricants, Fuels, and Petroleum. The adipate and azelate diesters of through alcohols, as weU as those of tridecyl alcohol, are used as synthetic lubricants, hydrauHc fluids, and brake fluids. Phosphate esters are utilized as industrial and aviation functional fluids and to a smaH extent as additives in other lubricants. A number of alcohols, particularly the Cg materials, are employed to produce zinc dialkyldithiophosphates as lubricant antiwear additives. A smaH amount is used to make viscosity index improvers for lubricating oils. 2-Ethylhexyl nitrate [24247-96-7] serves as a cetane improver for diesel fuels and hexanol is used as an additive to fuel oil or other fuels (57). Various enhanced oil recovery processes utilize formulations containing hexanol or heptanol to displace oil from underground reservoirs (58) the alcohols and derivatives are also used as defoamers in oil production. 

Long-chain esters of pentaerythritol have been used as pour-point depressants for lubricant products, ranging from fuel oils or diesel fuels to the high performance lubricating oils requited for demanding outiets such as aviation, power turbines, and automobiles. These materials requite superior temperature, viscosity, and aging resistance, and must be compatible with the wide variety of metallic surfaces commonly used in the outiets (79—81). 

Polymer-type antioxidants have been prepared by Eriedel-Crafts reaction of -cresol andp- and/or y -chloromethylstyrene in the presence of boron trifluoride-etherate (198). The oligomeric product resulting from the alkylation of phenyl-a-naphthylamine using C12—15 propylene oligomer in the presence of AlCl or activated white clays is used as an antioxidant additive for lubricating oils (199). 

The low molecular weight materials produced by this process are used as lubricants, whereas the high molecular weight materials, the polyisobutylenes, are used as VI improvers and thickeners. Polybutenes that are used as lubricating oils have viscosity indexes of 70—110, fair lubricating properties, and can be manufactured to have excellent dielectric properties. Above their decomposition temperature (ca 288°C) the products decompose completely to gaseous materials. 

Petroleum (qv) products dominate lubricant production with a 98% share of the market for lubricating oils and greases. While lower cost leads to first consideration of these petroleum lubricants, production of various synthetic lubricants covered later has been expanding to take advantage of special properties such as stability at extreme temperatures, chemical inertness, fire resistance, low toxicity, and environmental compatibility. 

Low temperature filtration (qv) is a common final refining step to remove paraffin wax in order to lower the pour point of the oil (14). As an alternative to traditional filtration aided by a propane or methyl ethyl ketone solvent, catalytic hydrodewaxing cracks the wax molecules which are then removed as lower boiling products. Finished lubricating oils are then made by blending these refined stocks to the desired viscosity, followed by introducing additives needed to provide the required performance. Table 3 Usts properties of typical commercial petroleum oils. Methods for measuring these properties are available from the ASTM (10). 

The uniqueness of methyl methacrylate as a plastic component accounts for its industrial use in this capacity, and it far exceeds the combined volume of all of the other methacrylates. In addition to plastics, the various methacrylate polymers also find appHcation in sizable markets as diverse as lubricating oil additives, surface coatings (qv), impregnates, adhesives (qv), binders, sealers (see Sealants), and floor poHshes. It is impossible to segregate the total methacrylate polymer market because many of the polymers produced are copolymers with acrylates and other monomers. The total 1991 production capacity of methyl methacrylate in the United States was estimated at 585,000 t/yr. The worldwide production in 1991 was estimated at about 1,785,000 t/yr (3). 

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