Improving the adhesion of coatings

Heat treatment after plating Heat treatment may be necessary after plating to improve the adhesion of coatings on aluminium and its alloys when certain processes, e.g. the Vogt process, are used, or to minimise hydrogen embrittlement of steel parts. Care is needed since heating may distort the part and impair the mechanical properties of the substrate. 

Carboxylated Polyester Additives for Improving the Adhesion of Coatings... 

Carboxylated polyesters were prepared by extending hydroxyl-terminated polyester segments with dianhydrides. Carboxylated polyesters which were soluble in common lacquer solvents were effective in improving the adhesion of coatings on a variety of substrates when 1-10% was blended with cellulose acetate butyrate, poly(vinyl chloride), poly(methyl methacrylate), polystyrene, bisphenol polycarbonates, and other soluble polymers. 

Incorporation of carboxyl groups in vinyl polymers (J) and polyolefins (1, 7) improves the adhesion of these polymers to various materials. However, many of these carboxylated polymers, particularly the carboxylated polyolefins, have limited solubility in volatile, lacquer-type solvents such as butyl acetate or methyl ethyl ketone and thus are limited in their ability to improve the adhesion of coatings applied from solvents. Carboxylated polyesters that are soluble in these solvents can be prepared. We were therefore interested in determining the effects of structure and carboxyl content on the adhesion of coatings of various classes of polymers blended with carboxylated polyesters. 

Silica particles are embedded into the surface of polyethylene Him to improve the adhesion of coatings of thermoplastic polymers (595). A fluorocarbon polymer surface is made cementable by coating it with the mixture of dispersed polytetrafluo-roethylene and colloidal silica, and heating the surface to over 500°C for a few minutes (596). On glassine paper used to separate uncured sheets of rubber, adhesion is needed on one surface but not on the other. One side of the paper is treated with 0.04-0.6 lb of colloidal silica per 1000 ft so that rubber sheeting will stick only to the treated surface when stored as a roll (597). 

Tire Cord. Melamine resins are also used to improve the adhesion of mbber to reinforcing cord in tires. Textile cord is normally coated with a latex dip solution composed of a vinylpyridine—styrene—butadiene latex mbber containing resorcinol—formaldehyde resin.. The dip coat is cured prior to use. The dip coat improves the adhesion of the textile cord to mbber. Further improvement in adhesion is provided by adding resorcinol and hexa(methoxymethyl) melamine [3089-11 -0] (HMMM) to the mbber compound which is in contact with the textile cord. The HMMM resin and resorcinol cross-link during mbber vulcanization and cure to form an interpenetrating polymer within the mbber matrix which strengthens or reinforces the mbber and increases adhesion to the textile cord. Brass-coated steel cord is also widely used in tires for reinforcement. Steel belts and bead wire are common apphcations. Again, HMMM resins and resorcinol [108-46-3] are used in the mbber compound which is in contact with the steel cord to reinforce the mbber and increase the adhesion of the mbber to the steel cord. This use of melamine resins is described in the patent Hterature (49). 

The anodized surface is often subjected to additional treatment before the radiation-sensitive coating is appHed. The use of aqueous sodium siUcate is well known and is claimed to improve the adhesion of diazo-based compositions ia particular (62), to reduce aluminum metal-catalyzed degradation of the coating, and to assist ia release after exposure and on development. Poly(viQyl phosphonic acid) (63) and copolymers (64) are also used. SiUcate is normally employed for negative-workiag coatings but rarely for positive ones. The latter are reported (65) to benefit from the use of potassium flu o r o zirc onate. 

Poly(vinyl acetate) emulsions are used to prime-coat fabrics to improve the adhesion of subsequent coatings or to make them adhere better to plastic film. Plasticized emulsions are appHed, generally by roUer-coating, to the backs of finished mgs and carpets to bind the tufts in place and to impart stiffness and hand. For upholstery fabrics woven from colored yams, PVAc emulsions may be used to bind the tufts of pile fabrics or to prevent sHppage of synthetic yams. 

Adhesives in the Tire Industry. Cobalt salts are used to improve the adhesion of mbber to steel. The steel cord must be coated with a layer of brass. During the vulcanization of the mbber, sulfur species react with the copper and zinc in the brass and the process of copper sulfide formation helps to bond the steel to the mbber. This adhesion may be further improved by the incorporation of cobalt soaps into the mbber prior to vulcanization (53,54) (see Tire cords). 

In surface coating, it has been customary to coat metal with a primer to effect better adhesion of a polymeric coating to the substrate. W. J. Jackson and J. R. Caldwell report that a single coat is sufficient if car-boxylated polyesters are added to the polymeric coating. These carbox-ylated polyesters are soluble in volatile lacquer type solvents and improve the adhesion of the common polymeric lacquers and varnishes. 

T50I(NPG)/PMDA was of particular interest because of its adhesive characteristics, oxidative stability, and polymer cost. Table III shows the improvement in adhesion obtained when various substrates were coated with blends containing this polyester (acid number 39). As indicated in the table, the ease of obtaining adhesion on the different substrates decreased approximately in the following order brass > steel > copper > chrome-coated steel > aluminum > nylon 66 > poly (ethylene terephthalate). In spite of the wide differences in structure and polarity of the various polymers, the carboxylated polyester significantly improved the adhesion of the coatings. 

Before photolithography, a photoresist film is usually spin-coated on glass. To improve the adhesion of photoresist on glass, it is first spin-coated with a film of hexamethyldisiazane. On the other hand, to coat photoresist on glass plates with holes, the glass should be dip-coated [103-105]. 

Ion selective membranes are the active, chemically selective component of many potentiometric ion sensors (7). They have been most successfully used with solution contacts on both sides of the membrane, and have been found to perform less satisfactorily when a solid state contact is made to one face. One approach that has been used to improve the lifetime of solid state devices coated with membranes has been to improve the adhesion of the film on the solid substrate (2-5). However, our results with this approach for plasticized polyvinylchloride (PVC) based membranes suggested it is important to understand the basic phenomena occurring inside these membranes in terms of solvent uptake, ion transport and membrane stress (4,6). We have previously reported on the design of an optical instrument that allows the concentration profiles inside PVC based ion sensitive membranes to be determined (7). In that study it was shown that water uptake occurs in two steps. A more detailed study of water transport has been undertaken since water is believed to play an important role in such membranes, but its exact function is poorly understood, and the quantitative data available on water in PVC membranes is not in good agreement (8-10). One key problem is to develop an understanding of the role of water uptake in polymer swelling and internal stress, since these factors appear to be related to the rapid failure of membranes on solid substrates. 

Plastics for which the adhesion of coatings may be improved by plasma pre-treatment are reported to be polyethylene, polypropylene, polycarbonates, polyacetals, polyaromatic esters, polyimides, polyamides, polyphenylene ether, polyacrylates, acetal homopolymer, and poly(ether imide). 

Some of them (adhesives, coatings, foam plastics, and resins) use Mannich bases or their derivatives as structural components of the material, whereas all the listed branehes are concerned with the use of important additives (mainly antioxidants) or auxiliaries such as basic catalysts and accelerators. Specific functions are performed, for instance, by agents improving the adhesion of photopolymerizable paints and by accelerator-modified adhesion promoters for mbber-to-wirc adhesion." ... 

T/F plasma polymer was also selected to improve the adhesion of different spray paints to IVD Al-coated panels. As presented in Table 32.3, T/F plasma polymer [DC plasma-polymerized trimethylsilane (TMS) followed by hexafluoroethane (HFE)] gave rise to such a strong adhesion of E-coat that could not be stripped off after 24-h application of Turco solution. Since the formation of mechanical interlocking between primers and porous IVD surfaces could conceal the role of plasma treatment in enhancing adhesion, bare 7075-T6 aluminum alloy panels with smooth surfaces were first used as substrate to examine the effect of plasma treatment on the adhesion of spray paints. 

This primer can be applied by brush, spray, or dipping and it functions by both improving the adhesion of subsequently apphed top coatings and by reducing the risk of underfilm corrosion. Paints used as the final coats are referred to as finishes or top coats. They are based on binders selected to withstand the conditions likely ... 

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