Hydrocarbonylation

4 Hydrocarbonylation.- The mechanism and kinetics of methanol homologation catalysed by metal carbonyls in the presence of 

Pyridine reacts with synthesis gas at 212 C and 1150 psi in the presence of Co(0) catlaysts to produce N-formyl-, Njmethyl-, N.-ethyl-, and ji-propylpiperidine . THe hydrocarbonylation of e-substituted tJ-vinylphthalimides by Rh or Pd complexes is strongly affected by the substituent . A palladium catalysed synthesis of 6,y-unsaturated aldehydes from chloride or bromide precursors is reported (eg reaction 13) .  

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Hydrocarbons C1-C6 Hydrocarbon separation Hydrocarbon solvents Hydrocarbons Survey Hydrocarbon waxes Hydrocarbonylation Hydrocarboxylation Hydrochloric... 

The cobalt catalyst can be introduced into the reactor in any convenient form, such as the hydrocarbon-soluble cobalt naphthenate [61789-51 -3] as it is converted in the reaction to dicobalt octacarbonyl [15226-74-17, Co2(CO)g, the precursor to cobalt hydrocarbonyl [16842-03-8] HCo(CO)4, the active catalyst species. Some of the methods used to recover cobalt values for reuse are (11) conversion to an inorganic salt soluble ia water conversion to an organic salt soluble ia water or an organic solvent treatment with aqueous acid or alkah to recover part or all of the HCo(CO)4 ia the aqueous phase and conversion to metallic cobalt by thermal or chemical means. 

Rhodium Ca.ta.lysts. Rhodium carbonyl catalysts for olefin hydroformylation are more active than cobalt carbonyls and can be appHed at lower temperatures and pressures (14). Rhodium hydrocarbonyl [75506-18-2] HRh(CO)4, results in lower -butyraldehyde [123-72-8] to isobutyraldehyde [78-84-2] ratios from propylene [115-07-17, C H, than does cobalt hydrocarbonyl, ie, 50/50 vs 80/20. Ligand-modified rhodium catalysts, HRh(CO)2L2 or HRh(CO)L2, afford /iso-ratios as high as 92/8 the ligand is generally a tertiary phosphine. The rhodium catalyst process was developed joindy by Union Carbide Chemicals, Johnson-Matthey, and Davy Powergas and has been Hcensed to several companies. It is particulady suited to propylene conversion to -butyraldehyde for 2-ethylhexanol production in that by-product isobutyraldehyde is minimized. 

Often the aldehyde is hydrogenated to the corresponding alcohol. In general, addition of carbon monoxide to a substrate is referred to as carbonylation, but when the substrate is an olefin it is also known as hydroformylation. The eady work on the 0x0 synthesis was done with cobalt hydrocarbonyl complexes, but in 1976 a low pressure rhodium-cataly2ed process was commerciali2ed that gave greater selectivity to linear aldehydes and fewer coproducts. 

Diethyl Ketone. Diethyl ketone [96-22-0] (3-pentanone) is isomeric with methyl / -propyl ketone (2-pentanone), which has similar solvent and physical properties. Diethyl ketone is produced by the decarboxylation of propionic acid over Mn02—alumina (165), Zr02 (166), or Zr02 or Th02 on Ti02 (167,168). Diethyl ketone can also be produced by the hydrocarbonylation of ethylene (169—171). It is used as a solvent and a reaction intermediate. 

The mechanism of the cobalt-cataly2ed oxo reaction has been studied extensively. The formation of a new C—C bond by the hydroformylation reaction proceeds through an organometaUic intermediate formed from cobalt hydrocarbonyl which is regenerated in the aldehyde-forrning stage. The mechanism (5,6) for the formation of propionaldehyde [123-38-6] from ethylene is illustrated in Figure 1. 

The earhest modification of the Oxo process (qv) employed cobalt hydrocarbonyl, HCo(CO)4, as catalyst. The reaction was carried out in the Hquid phase at 130—160°C and 10—20 MPa (1450—2900 psi) to give a ratio of n- to isobutyraldehyde of between 2 1 to 4 1. / -Butyraldehyde, the straight-chain isomer and the precursor of 2-ethylhexanol, was the more valuable product so that a high isomer ratio of n- to isobutyraldehyde was obviously advantageous. 

Ruthenium complexes have been used in the hydrocarbonylation of simple esters to produce the corresponding homologous esters (50). The hydrocarbonylation affects the alkyl moiety rather than the carboxylate group ... 

Hydroformylation, or the 0X0 process, is the reaction of olefins with CO and H9 to make aldehydes, which may subsequently be converted to higher alcohols. The catalyst base is cobalt naph-thenate, which transforms to cobalt hydrocarbonyl in place. A rhodium complex that is more stable and mnctions at a lower temperature is also used. 

Allyl acetate is a precursor for 1,4-butanediol via a hydrocarbonylation route, which produces 4-acetoxybutanal. The reaction proceeds with a Co(CO)g catalyst in benzene solution at approximately 125°C and 3,000 pounds per square inch. The typical mole H2/CO ratio is 2 1. The reaction is exothermic, and the reactor temperature may reach 180°C during the course of the reaction. Selectivity to 4-acetoxybutanal is approximately 65% at 100% allyl acetate conversion. ... 

Carbonylation reactions have been observed using both Pd(II)-alkene complexes and CT-bonded Pd(II) species formed by oxidative addition. Under reductive conditions, the double bond can be hydrocarbonylated, resulting in the formation of a carboxylic acid or ester.238 In nucleophilic solvents, the intermediate formed by solvopalladation is intercepted by carbonylation and addition of nucleophilic solvent. In both types of reactions, regioisomeric products are possible. 

Hydrocarbonylation. The hydrocarbonylation reaction can be applied to the synthesis of a-arylpropanoic acids of the NSAIDS type.239 For this synthesis to be effective, selective carbonylation of the more-substituted sp2 carbon is required. Although many carbonylation conditions are unselective, PdCl2(PPh3)2 with /2-toluenesulfonic acid and LiCl achieves excellent selectivity. The selectivity is thought to involve the formation of a benzylic chloride intermediate. 

When conducting hydrocarbonylations with dienes, it was found that a mixture of nonchelating and bidentate phosphine ligands was beneficial.241... 

Esters can be formed when the hydrocarbonylation reaction is carried out in an alcohol.242 Although hydrocarbonylation is the basis for conversion of alkenes to carboxylic acids on an industrial scale, it has seen only limited application in laboratory synthesis. 

Olefin hydrocarbonylation can be used in conjunction with oxidative addition to prepare indanones and cyclopentenones, but the reaction is limited to terminal alkenes.243... 

Platinum complexes with chiral phosphorus ligands have been extensively used in asymmetric hydroformylation. In most cases, styrene has been used as the substrate to evaluate the efficiency of the catalyst systems. In addition, styrere was of interest as a model intermediate in the synthesis of arylpropionic acids, a family of anti-inflammatory drugs.308,309 Until 1993 the best enantio-selectivities in asymmetric hydroformylation were provided by platinum complexes, although the activities and regioselectivities were, in many cases, far from the obtained for rhodium catalysts. A report on asymmetric carbonylation was published in 1993.310 Two reviews dedicated to asymmetric hydroformylation, which appeared in 1995, include the most important studies and results on platinum-catalogued asymmetric hydroformylation.80,81 A report appeared in 1999 about hydrocarbonylation of carbon-carbon double bonds catalyzed by Ptn complexes, including a proposal for a mechanism for this process.311... 

Nozaki, K. Hydrocarbonylation of Carbon-carbon Double Bonds. In Comprehensive Asymmetric Catalysis, Jacobsen, E. N. Pfaltz, A., Yamamoto, H. Eds. Springer Heidelberg, 1999 Vol. I, pp 381-409. 

Also referred to as the oxo process or hydrocarbonylation, hydroformylation is a route to producing an aldehyde from an alkene, hydrogen, and carbon monoxide. This process has been known for approximately 70 years, and it is still economically important because useful compounds are produced in enormous quantities by this means. The reaction is summarized by the following equation ... 

Cobalt hydroformylation of butadiene produced low yields (24%) of an equimolar mixture of n- and isovaleraldehyde (40). It has been established that the cobalt hydrocarbonyl adds to form a stable 7r-allyl complex (93, 94). 

Cobalt hydrocarbonyl is a volatile substance of limited stability at or above ambient temperature. Its tendency to decompose at undesirable sites in a process has posed a severe problem for commercial operations. Consequently, the patent literature contains numerous references to a variety of schemes for selectively removing cobalt from product and converting it to a form suitable for catalytic reuse. 

Extraction of the highly acidic cobalt hydrocarbonyl by aqueous base then phase separation from product, followed by acidification to reform the hydrocarbonyl catalyst. 

Effect of Catalyst Composition. Where acetic is the typical acid substrate, effective ruthenium catalyst precursors include ruthenium(IV) oxide, hydrate, ruthenium(III) acetyl-acetonate, triruthenium dodecacarbonyl, as well as ruthenium hydrocarbonyls, in combination with iodide-containing promoters like HI and alkyl iodides. Highest yields of these higher MW acids are achieved with the Ru02-Mel combination,... 

R1 = ph R2 = Me) with the double hydrocarbonyl-bridged Cp2Zr(p-C=CPh)(p-CPh—CMeJAlMe 2 complex exhibiting a planar-tetracoordinate carbon atom within the central metallacyclic ring system. Adapted by the authors. 

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