High-density polyethylene commercialization

Reacted with diazooxide High-density Polyethylene Commercially stabilized Reacted with diazooxide Polypropylene Uninhibited... 

Flashspun high density polyethylene fabrics have been commercial since the 1960s however, this is a proprietary and radically different process of manufacturing a spunbonded fabric, more technically challenging to produce, and highly capital intensive. 

High density polyethylene (HDPE) is defined by ASTM D1248-84 as a product of ethylene polymerisation with a density of 0.940 g/cm or higher. This range includes both homopolymers of ethylene and its copolymers with small amounts of a-olefins. The first commercial processes for HDPE manufacture were developed in the early 1950s and utilised a variety of transition-metal polymerisation catalysts based on molybdenum (1), chromium (2,3), and titanium (4). Commercial production of HDPE was started in 1956 in the United States by Phillips Petroleum Company and in Europe by Hoechst (5). HDPE is one of the largest volume commodity plastics produced in the world, with a worldwide capacity in 1994 of over 14 x 10 t/yr and a 32% share of the total polyethylene production. 

High Density Polyethylene. High density polyethylene (HDPE), 0.94—0.97 g/cm, is a thermoplastic prepared commercially by two catalytic methods. In one, coordination catalysts are prepared from an aluminum alkyl and titanium tetrachloride in heptane. The other method uses metal oxide catalysts supported on a carrier (see Catalysis). 

Following the considerable commercial success of Ziegler-Natta polymerisation systems which made possible high density polyethylene, polypropylene, ethylene-propylene rubbers and a number of speciality materials, a considerable... 

A somewhat different approach to the production of thermoplastic polyolefin rubbers has been adopted by Allied Chemical with their ET polymers. With these materials butyl rubber is grafted on to polyethylene chains using a phenolic material such as brominated hydroxymethyl phenol. The initial grades of these polymers, which were introduced commercially towards the end of the 1970s, had polyethylene butyl rubber ratios of 50 50 and 75 25. Both low-density and high-density polyethylene-based varieties were produced. 

The most common backbone structure found in commercial polymers is the saturated carbon-carbon structure. Polymers with saturated carbon-carbon backbones, such as polyethylene, polypropylene, polystyrene, polyvinyl chloride, and polyacrylates, are produced using chain-growth polymerizations. The saturated carbon-carbon backbone of polyethylene with no side groups is a relatively flexible polymer chain. The glass transition temperature is low at -20°C for high-density polyethylene. Side groups on the carbon-carbon backbone influence thermal transitions, solubility, and other polymer properties. 

The metal catalyzed production of polyolefins such as high density polyethylene (HDPE), linear low density polyethylene (LLDPE) and polypropylene (PP) has grown into an enormous industry. Heterogeneous transition metal catalysts are used for the vast majority of PE and all of the PP production. These catalysts fall generally within two broad classes. Most commercial PP is isotactic and is produced with a catalyst based on a combination of titanium chloride and alkylaluminum chlorides. HDPE and LLDPE are produced with either a titanium catalyst or one based on chromium supported on silica. Most commercial titanium-based PE catalysts are supported on MgCl2. 

High pressures are required for many commercial chemical processes. For example, the synthesis of ammonia is carried out at reactor pressures of up to 1000 bar, and high-density polyethylene processes operate up to 1500 bar. 

Surface fluorination changes the polymer surface drastically, the most commercially significant use of polymer surface direct fluorination is the creation of barriers against hydrocarbon permeation. The effectiveness of such barriers is enormous, with reductions in permeation rates of two orders of magnitude. Applications that exploit the enhanced barrier properties of surface-fluorinated polymers include (1) Polymer containers, e.g., gas tanks in cars and trucks, which are produced mostly from high-density polyethylene, where surface fluorination is used to decrease the permeation of fuel to the atmosphere and perfume bottles. (2) Polymeric membranes, to improve selectivity commercial production of surface-fluorinated membranes has already started.13... 

High density extruded planks, 23 404 High density lipoproteins (HDLs), 5 135-137 10 829 niacin and, 25 798 High density polyethylene (HDPE), 10 596-595 11 225 16 21 17 724 20 149-179 24 267, 268. See also HDPE entries analysis of, 19 566 as barrier polymer, 3 377 bimodal reactor technology for, 20 170 blow molding of, 20 171-172 blown film applications, 20 173-174 catalysts used for, 20 152-155 chemical resistance of, 20 166 commercial applications of,... 

A vast number of polymer compounds are available commercially. Generally they are known by their polymer type in full or abbreviated (e.g., acrylic, polyvinyl chloride or PVC, high density polyethylene or HDPE), and frequently by a manufacturer s trade name. There is little standardisation into classes based on chemical composition or physical performance, as there is for metals. In reality, a particular chemical composition does not fully define the physical properties, while each class of performance properties can be met by a range of competing polymer types. The current trend is towards further diversification polymer compounds are increasingly being tailored to a particular application. Only in industries where recycling is an issue is there pressure for a more limited number of polymers, which can be identified and separated at the end of product life. 

Mixed C4 olefins (primarily iC4) are isolated from a mixed C olefin and paraffin stream. Two different liquid adsorption high-purity C olefin processes exist the C4 Olex process for producing isobutylene (iCf ) and the Sorbutene process for producing butene-1. Isobutylene has been used in alcohol synthesis and the production of methyl tert-butyl ether (MTBE) and isooctane, both of which improve octane of gasoHne. Commercial 1-butene is used in the manufacture of both hnear low-density polyethylene (LLDPE) and high-density polyethylene (HDPE)., polypropylene, polybutene, butylene oxide and the C4 solvents secondary butyl alcohol (SBA) and methyl ethyl ketone (MEK). While the C4 Olex process has been commercially demonstrated, the Sorbutene process has only been demonstrated on a pilot scale. 

The samples investigated initially were commercial high pressure low density, linear low density and high density polyethylenes and had properties given in Table 1. Solutions of these polymers were prepared in concentrations of 0.8 to 3.5 g/1 by dissolving the pol5rmer over a time period of two hours in an oven maintained at 145°C. To avoid degradation 0.05% 4,4 -thiobis(3-methyl-6-tert-butyl phenol) was used as an antioxidant in the solutions. 

The thermal conductivity of a section of a commercially produced high density polyethylene foam channel was measured. The walls consisted of a 6.4 mm foam core with a skin of 1.6 mm thickness on either side. Sqnares were machined from the outer surface of the channel, so that heat flow throngh the entire thickness the core pins one skin layer and the complete section conld be... 

The lET barrier system is a patented, commercially available in situ technology for the diversion and collection of contaminated groundwater or the confinement of contaminated soil. The lET barrier can be constructed as a boom around a portion of the contaminated area or as a bottomless tank. Barriers consist of a high-density polyethylene (HDPE) liner or thick steel sheet pile with a patented locking mechanism. Collection reservoirs are installed adjacent to the barrier and can be used to treat contaminants in place or to pump contaminated groundwater to the surface for treatment. 

Recent results in improving keeping quality of citrus fruit by individually wrapping them in high density polyethylene await additional confirmation and application to commercial practices. 

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