Polyolefin rubbers, thermoplastic

Thermoplastic natural rubber - a TPE Thermoplastic nitrile butadiene rubber Thermoplastic polyolefin... 

Estane thermoplastic polyurethane from Noveon [16] is replacing traditional materials, such as rubber, thermoplastic polyolefins and other plastic materials, and its grades are listed in Table 17. 

In the early stages of development of polypropylene rubbers, particularly butyl rubber, were used to reduce the brittleness of polypropylene. Their use declined for some years with the development of the polypropylene copolymers but interest was greatly renewed in the 1970s. This interest has been centred largely around the ethylene-propylene rubbers which are reasonably compatible in all proportions with polypropylene. At first the main interest was with blends in which the rubber content exceeded 50% of the blend and such materials have been designated as thermoplastic polyolefin elastomers (discussed in Section 11.9.1). There is also increasing interest in compounds with less than 50% rubber, often referred to as elastomer-modified thermoplastics. It is of interest to note... 

In addition to the somewhat sophisticated triblock thermoplastic elastomers described above, mention should be made of another group of thermoplastic diene rubbers. These are physical blends of polypropylene with a diene rubber such as natural rubber. These may be considered as being an extension to the concept of thermoplastic polyolefin rubbers discussed in Section 11.9.1 and although extensive experimental work has been carried out with these materials they do not yet appear to have established themselves commercially. 

These rubbers are now also being blended on a large scale with polyolefin plastics, particularly polypropylene, to produce a range of materials which at one extreme are tough plastics and at the other the so-called thermoplastic polyolefin rubbers (TPORs) (.see Section 11.9.1). 

Subsequently, much improved thermoplastic polyolefin rubbers were obtained by invoking a technique known as dynamic vulcanisation. This process has been defined (Coran, 1987) as the process of vulcanizing elastomer during its intimate melt-mixing with a non-vulcanizing thermoplastic polymer. Small elastomer droplets are vulcanized to give a particulate... 

A somewhat different approach to the production of thermoplastic polyolefin rubbers has been adopted by Allied Chemical with their ET polymers. With these materials butyl rubber is grafted on to polyethylene chains using a phenolic material such as brominated hydroxymethyl phenol. The initial grades of these polymers, which were introduced commercially towards the end of the 1970s, had polyethylene butyl rubber ratios of 50 50 and 75 25. Both low-density and high-density polyethylene-based varieties were produced. 

The minimum service temperature is determined primarily by the Tg of the soft phase component. Thus the SBS materials ctm be used down towards the Tg of the polybutadiene phase, approaching -100°C. Where polyethers have been used as the soft phase in polyurethane, polyamide or polyester, the soft phase Tg is about -60°C, whilst the polyester polyurethanes will typically be limited to a minimum temperature of about 0°C. The thermoplastic polyolefin rubbers, using ethylene-propylene materials for the soft phase, have similar minimum temperatures to the polyether-based polymers. Such minimum temperatures can also be affected by the presence of plasticisers, including mineral oils, and by resins if these become incorporated into the soft phase. It should, perhaps, be added that if the polymer component of the soft phase was crystallisable, then the higher would also affect the minimum service temperature, this depending on the level of crystallinity. 

A manufacturer considering using a thermoplastic elastomer would probably first consider one of the thermoplastic polyolefin rubbers or TPOs, since these tend to have the lowest raw polymer price. These are mainly based on blends of polypropylene and an ethylene-propylene rubber (either EPM or EPDM) although some of the polypropylene may be replaeed by polyethylene. A wide range of blends are possible which may also contain some filler, oil and flame retardant in addition to the polymers. The blends are usually subject to dynamic vulcanisation as described in Section 11.9.1. 

If polypropylene is too hard for the purpose envisaged, then the user should consider, progressively, polyethylene, ethylene-vinyl acetate and plasticised PVC. If more rubberiness is required, then a vulcanising rubber such as natural rubber or SBR or a thermoplastic polyolefin elastomer may be considered. If the material requires to be rubbery and oil and/or heat resistant, vulcanising rubbers such as the polychloroprenes, nitrile rubbers, acrylic rubbers or hydrin rubbers or a thermoplastic elastomer such as a thermoplastic polyester elastomer, thermoplastic polyurethane elastomer or thermoplastic polyamide elastomer may be considered. Where it is important that the elastomer remain rubbery at very low temperatures, then NR, SBR, BR or TPO rubbers may be considered where oil resistance is not a consideration. If, however, oil resistance is important, a polypropylene oxide or hydrin rubber may be preferred. Where a wide temperature service range is paramount, a silicone rubber may be indicated. The selection of rubbery materials has been dealt with by the author elsewhere. ... 

Thermoplastic polyolefin rubbers are usually blends based on polypropylene and ethylene-propylene rubbers. They are not resistant to hydrocarbons. 

This comprises a thermoplastic elastomer based on a polyolefin and a rubber. The polyolefin is a PP homo- or copolymer having a specified weight-average molec.wt. and elongational viscosity (measured at a temperature of 170C, a rate of elongation of 0.03 1/s and at a time of 10 s). 

Thermoplastic polyolefins (TPOs) are based on blends of polypropylene with ethylene-propylene rubbers. Many perform well as hose, exterior automotive trim and bumpers without chemical linking of the main polymeric components. 

Used as a thermo/light-stabilizing phenolic antioxidant in the manufacture (compounding and end use) of white, light-colored, and transparent vulcanizates based on natural or synthetic rubber, PS, polyolefins, and pentaplast. Also used in POM and ABS thermoplastics because of its low volatility and migration properties. 

Chemlok . [Lrad] Bonding agent, adhesive for rubber, urethanes, polyolefins, thermoplastic elastomers. 

EP4802-75. [Lord] Two-component adhesive for bonding thermoplastic polyolefin elastomers to textiles, leadier, cured rubber. 

The choice of date range is arbitrary. The number of journal articles for each year was obtained from a search of electronic version of English-based polymer and polymer-related journals using the keywords polyolefin and blends. Within polyolefin keyword, the subkeywords used in the search were polyethylene (PE, LLDPE, LDPE, HDPE, UHMWPE, PE, etc.), polypropylene (PP, iPP, sPP, aPP, etc.), polybutene-1, poly-4-methylpentene-l, ethylene-diene monomer, ethylene-propylene-diene terpolymer, ethylene propylene rubber, thermoplastic olefins, natural rubber (NR), polybutadiene, polyisobutylene (PIB), polyisoprene, and polyolefin elastomer. For the polyolefin blends patent search, polymer indexing codes and manual codes were used to search for the patents in Derwent World Patent Index based on the above keywords listed in the search strategy. 

Mixing of natural rubber with polyolefin is one of the methods used to prepare thermoplastic natural rubber (TPNR). TPNR behaves like vulcanized rubbers at ambient conditions, but at elevated temperatures they melt and flow like a thermoplastic material. Thus TPNR could be processed using conventional thermoplastic processing machinery without requiring vulcanization, and these materials could be reprocessed. Thus there is low level of wastage, as scrap too can be recycled. 

---