Fuel rod

Fig. 3 Transfer NR with Dy(0.1mm) screen and IP UR type Object ENRWG and US standard fuel rods Neutron exposure 7 min at 4.5 10+5/cm2sec (250 kW)...

Nuclear fuel rods Nuclear fuels Nuclear industry... 

Hafnium neutron absorption capabilities have caused its alloys to be proposed as separator sheets to allow closer spacing of spent nuclear fuel rods in interim holding ponds. Hafnium is the preferred material of constmction for certain critical mass situations in spent fuel reprocessing plants where hafnium s excellent corrosion resistance to nitric acid is also important. 

Krypton and Xenon from Huclear Power Plants. Both xenon and krypton are products of the fission of uranium and plutonium. These gases are present in the spent fuel rods from nuclear power plants in the ratio 1 Kr 4 Xe. Recovered krypton contains ca 6% of the radioactive isotope Kr-85, with a 10.7 year half-life, but all radioactive xenon isotopes have short half-Hves. 

Separation of krypton and xenon from spent fuel rods should afford a source of xenon, technical usage of which is continuously growing (84). As of this writing, however, reprocessing of spent fuel rods is a pohtical problem (see Nuclearreactors). Xenon from fission has a larger fraction of the heavier isotopes than xenon from the atmosphere and this may affect its usefulness in some appHcations. 

Lead-loaded plastics containing up to 90 wt % lead are used in x-ray protection as aprons and temporary shields in medical and industrial appHcations. Leaded glass is used to attenuate radiation where viewing the ongoing process is requited. Steel-jacketed containers fihed with lead or special lead containers are used to transfer, ship, and store fuel rods, radioactive sources, and nuclear waste. Lead is generahy used where space is limited. 

Niobium is also important in nonferrous metallurgy. Addition of niobium to tirconium reduces the corrosion resistance somewhat but increases the mechanical strength. Because niobium has a low thermal-neutron cross section, it can be alloyed with tirconium for use in the cladding of nuclear fuel rods. A Zr—l%Nb [11107-78-1] alloy has been used as primary cladding in the countries of the former USSR and in Canada. A Zr—2.5 wt % Nb alloy has been used to replace Zircaloy-2 as the cladding in Candu-PHW (pressurized hot water) reactors and has resulted in a 20% reduction in wall thickness of cladding (63) (see Nuclear reactors). 

Safety. A large inventory of radioactive fission products is present in any reactor fuel where the reactor has been operated for times on the order of months. In steady state, radioactive decay heat amounts to about 5% of fission heat, and continues after a reactor is shut down. If cooling is not provided, decay heat can melt fuel rods, causing release of the contents. Protection against a loss-of-coolant accident (LOCA), eg, a primary coolant pipe break, is required. Power reactors have an emergency core cooling system (ECCS) that comes into play upon initiation of a LOCA. 

The fifth component is the stmcture, a material selected for weak absorption for neutrons, and having adequate strength and resistance to corrosion. In thermal reactors, uranium oxide pellets are held and supported by metal tubes, called the cladding. The cladding is composed of zirconium, in the form of an alloy called Zircaloy. Some early reactors used aluminum fast reactors use stainless steel. Additional hardware is required to hold the bundles of fuel rods within a fuel assembly and to support the assembhes that are inserted and removed from the reactor core. Stainless steel is commonly used for such hardware. If the reactor is operated at high temperature and pressure, a thick-walled steel reactor vessel is needed. 

The mathematical formulation of forced convection heat transfer from fuel rods is well described in the Hterature. Notable are the Dittus-Boelter correlation (26,31) for pressurized water reactors (PWRs) and gases, and the Jens-Lottes correlation (32) for boiling water reactors (BWRs) in nucleate boiling. 

There are several hundred pressure tubes, each containing bundles of 28 fuel rods, 50 cm long. The coolant is at a pressure of around 10 MPa (1450 psia) and the D2O is at 310°C. Headers on each side of the vessel collect and return coolant from all the tubes. The 4-mm wall-thickness zirconium—4.5%... 

Uranium oxide [1344-57-6] from mills is converted into uranium hexafluoride [7783-81-5] FJF, for use in gaseous diffusion isotope separation plants (see Diffusion separation methods). The wastes from these operations are only slightly radioactive. Both uranium-235 and uranium-238 have long half-Hves, 7.08 x 10 and 4.46 x 10 yr, respectively. Uranium enriched to around 3 wt % is shipped to a reactor fuel fabrication plant (see Nuclear REACTORS, NUCLEAR FUEL reserves). There conversion to uranium dioxide is foUowed by peUet formation, sintering, and placement in tubes to form fuel rods. The rods are put in bundles to form fuel assembHes. Despite active recycling (qv), some low activity wastes are produced. 

Water as coolant in a nuclear reactor is rendered radioactive by neutron irradiation of corrosion products of materials used in reactor constmction. Key nucHdes and the half-Hves in addition to cobalt-60 are nickel-63 [13981 -37-8] (100 yr), niobium-94 [14681-63-1] (2.4 x 10 yr), and nickel-59 [14336-70-0] (7.6 x lO" yr). Occasionally small leaks in fuel rods allow fission products to enter the cooling water. Cleanup of the water results in LLW. Another source of waste is the residue from appHcations of radionucHdes in medical diagnosis, treatment, research, and industry. Many of these radionucHdes are produced in nuclear reactors, especially in Canada. 

Spent Fuel Treatment. Spent fuel assembhes from nuclear power reactors are highly radioactive because they contain fission products. Relatively few options are available for the treatment of spent fuel. The tubes and the fuel matrix provide considerable containment against attack and release of nucHdes. To minimi2e the volume of spent fuel that must be shipped or disposed of, consoHdation of rods in assembhes into compact bundles of fuel rods has been successfully tested. Alternatively, intact assembhes can be encased in metal containers. 

Radiographic tests are made on pipeline welds, pressure vessels, nuclear fuel rods, and other critical materials and components that may contain three-dimensional voids, inclusions, gaps or cracks that are aligned so that the critical areas are parallel to the x-ray beam. Since penetrating radiation tests depend upon the absorption properties of materials on x-ray photons, the tests can reveal changes in thickness and density and the presence of inclusions in the material. 

NatuiaUy occuiiing cesium and cesium mineials consist only of the stable isotope Cs. The radioactive cesium isotopes such as Cs are generated in fuel rods in nuclear power plants (38). 

Figure 3.4 Grain growth in a UO2 fuel rod during high-temperature service, showing the three zones of the original grain structure (I), the equi-axed central zone (II), and the mainly single crystal zone (III) surrounding the central void...

During the operation of nuclear power reactors, which are fuelled with ceramic UO2 fuel rods, the fission of the nuclei leads to die formation of fission products which are isotopes of elements in all of tire Groups of the Periodic Table. The major fission products, present in 1-10% abundance, fall into five groups divided according to the chemical interaction of each product with the fuel ... 

The chemical identities of the fission products determine their subsequent redistribution, those elements which are in the gaseous state at the temperature of the operation migrating to the cooler exterior of the fuel rods, and die less voltile elements undergoing incorporation in the fuel rod in solid solution. Thus caesium and iodine migrate to the gas fill which sunounds the fuel rod, and elements such as the rare earths and zirconium are accommodated in solid solution in UO2 without significant migration along the fuel rod radius. Strontium and barium oxidize to form separate islands which can be seen under the microscope. 

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