Fire, environmental impact equipment

This is mainly applicable to equipment and other technical failures. It also considers areas such as loss of containment, environmental impact, fires, and explosions. 

The Chemical Process Industry (CPI) uses various quantitative and qualitative techniques to assess the reliability and risk of process equipment, process systems, and chemical manufacturing operations. These techniques identify the interactions of equipment, systems, and persons that have potentially undesirable consequences. In the case of reliability analyses, the undesirable consequences (e.g., plant shutdown, excessive downtime, or production of off-specification product) are those incidents which reduce system profitability through loss of production and increased maintenance costs. In the case of risk analyses, the primary concerns are human injuries, environmental impacts, and system damage caused by occurrence of fires, explosions, toxic material releases, and related hazards. Quantification of risk in terms of the severity of the consequences and the likelihood of occurrence provides the manager of the system with an important decisionmaking tool. By using the results of a quantitative risk analysis, we are better able to answer such questions as, Which of several candidate systems poses the least risk Are risk reduction modifications necessary and What modifications would be most effective in reducing risk ... 

The environmental impact of waste disposal and of chemical use in Europe has led to three legislative actions that, in today s global economy, greatly affect flame-retardant use and research. These actions go by the acronyms of RoHS (Reduction of Hazardous Substances), WEEE (Waste Electrical and Electronic Equipment), and REACH (Registration, Evaluation, Authorisation, and Restriction of Chemical substances). These actions are discussed in detail in Chapter 22, but need to be mentioned here as they are clear examples of how changing regulations affect flame-retardant use, selection, and new fire-safety developments. The first one, RoHS, refers to how new items are manufactured, and specifically bans chemicals and elements of environmental and toxicological concern in Europe. One fall-out item of RoHS is the move from a lead-based solder on circuit... 

WEEE has had a direct affect on flame-retardant use, because flame retardants are used in almost all electrical and electronic equipment to prevent fires from short circuits. This directive lays down rules for disposal and recycling of all electrical and electronic equipment that goes back to the previous incinerator discussion. For flame retardants, this directive affects how the plastic parts, cable jackets, and enclosures are flame retarded. If the plastic cannot be reground and recycled, it must go to the incinerator, in which case it cannot form toxic by-products during incineration. This has led to the rapid deselection of brominated FR additives in European plastics that are used in electronics, or the complete removal of FR additives from plastics used in electronics in Europe. This led, in turn, to increases in electrical fires in Europe, and now customers and fire-safety experts demand low environmental impact and fire safety. However, the existing nonhalogen flame-retardant solutions brought in to replace bromine have their own balance-of-property issues, and so research continues to develop materials that can meet WEEE objectives. 

In addition to causing injuries and fatalities to plant personnel and the public, reactive incidents can also result in environmental harm and equipment damage. These impacts may be due to fires, explosions, hazardous liquid spills, toxic gas releases, or any combination of such (Figure 6). Fires and explosions are the most frequent occurrence in CSB data, followed by toxic gas releases. 

Facilities designing or adding environmental control, fire safety, or hazard control must ensure that these systems do not adversely impact the process or equipment. This is an endorsement for OSHAs Management of Change (for a non-covered process). 

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