Fiber reinforcement properties

Properties ethylene-propylene resin Poly(vinylidene fluoride) Unfilled Glass-fiber- reinforced ethylene copolymer Cellulose- filled Glass-fiber- reinforced... 

Properties woodflour- and cellulose-filled Nitrile Unfilled Woodflour- filled Glass-fiber- reinforced Cellulose- filled Mineral- filled... 

Properties Low viscosity Unfilled 30% glass-fiber-reinforced Unfilled 30% glass-fiber-reinforced... 

Properties Unfilled 20% glass-fiber- reinforced Unfilled 20% glass-fiber- reinforced Poly(ether sulfone) Poly(phenyl sulfone)... 

The industrial value of furfuryl alcohol is a consequence of its low viscosity, high reactivity, and the outstanding chemical, mechanical, and thermal properties of its polymers, corrosion resistance, nonburning, low smoke emission, and exceUent char formation. The reactivity profile of furfuryl alcohol and resins is such that final curing can take place at ambient temperature with strong acids or at elevated temperature with latent acids. Major markets for furfuryl alcohol resins include the production of cores and molds for casting metals, corrosion-resistant fiber-reinforced plastics (FRPs), binders for refractories and corrosion-resistant cements and mortars. 

Corrosion Resistant Fiber-Reinforced Plastic (FRP). Fiber glass reinforcement bonded with furfuryl alcohol thermosetting resias provides plastics with unique properties. Excellent resistance to corrosion and heat distortion coupled with low flame spread and low smoke emission are characteristics that make them valuable as laminating resins with fiber glass (75,76). Another valuable property of furan FRP is its strength at elevated temperature. Hand-layup, spray-up, and filament-win ding techniques are employed to produce an array of corrosion-resistant equipment, pipes, tanks, vats, ducts, scmbbers, stacks, and reaction vessels for industrial appHcations throughout the world. 

Hot pressing produces compacts that have superior properties, mainly because of higher density and finer grain size. Closer dimensional tolerances than can be obtained with pressing at room temperature are also possible. Hot pressing is used only where the higher cost can be justified. It has been usehil in producing reactive materials. One use is the combination of P/M and composites to produce hot-pressed parts that are fiber reinforced. 

Particle or discontinuously reinforced MMCs have become important because they are inexpensive compared to continuous fiber-reinforced composites and they have relatively isotropic properties compared to the fiber-reinforced composites. Figures la and b show typical microstmctures of continuous alumina fiber/Mg and siUcon carbide particle/Al composites, respectively. 

Electronic-Grade MMCs. Metal-matrix composites can be tailored to have optimal thermal and physical properties to meet requirements of electronic packaging systems, eg, cotes, substrates, carriers, and housings. A controUed thermal expansion space tmss, ie, one having a high precision dimensional tolerance in space environment, was developed from a carbon fiber (pitch-based)/Al composite. Continuous boron fiber-reinforced aluminum composites made by diffusion bonding have been used as heat sinks in chip carrier multilayer boards. 

The tensile and flexural properties as well as resistance to cracking in chemical environments can be substantially enhanced by the addition of fibrous reinforcements such as chopped glass fiber. Mechanical properties at room temperature for glass fiber-reinforced polysulfone and polyethersulfone are shown in Table 5. 

Table 5. Properties of Glass Fiber-Reinforced (GR) Polysulfone and Polyethersulfone...

Property ASTM method Unfilled Glass-fiber reinforced Mineral filled... 

Nonoxide fibers, such as carbides, nitrides, and carbons, are produced by high temperature chemical processes that often result in fiber lengths shorter than those of oxide fibers. Mechanical properties such as high elastic modulus and tensile strength of these materials make them excellent as reinforcements for plastics, glass, metals, and ceramics. Because these products oxidize at high temperatures, they are primarily suited for use in vacuum or inert atmospheres, but may also be used for relatively short exposures in oxidizing atmospheres above 1000°C. 

The reinforcing capacity of asbestos fibers in a cement matrix constitutes another key criteria for the evaluation of asbestos fibers. This property is assessed by preparing samples of asbestos —cement composites which, after a standard curing period, are tested for flexural resistance. The measured mpture modub are converted into a parameter referred to as the fiber strength unit (FSU) (34). 

The reinforcing properties of asbestos fibers have been widely exploited in asbestos—cement products mosdy for the constmction industry and sanitation (sheets, pipes). Into the 1990s, asbestos—cement products represent by fat (f 70%) the largest industrial consumption of asbestos fibers. 

The primary constituent of practically ah. asbestos—organic friction materials was asbestos fiber, with smah quantities of other fibrous reinforcement material. Asbestos was chosen because of its thermal stabhity, its relatively high friction, and its reinforcing properties. Because asbestos alone did not offer ah of the desked properties, other materials cahed property modifiers were added to provide desked levels of friction, wear, fade, recovery, noise, and rotor compatibihty. A reski bkider held the other materials together. This bkider is not completely neutral and makes contributions to the friction and wear characteristics of the composite. The more commonly used kigredients can be found ki various patents (6—9). 

Carbon Composites. Cermet friction materials tend to be heavy, thus making the brake system less energy-efficient. Compared with cermets, carbon (or graphite) is a thermally stable material of low density and reasonably high specific heat. A combination of these properties makes carbon attractive as a brake material and several companies are manufacturing carbon fiber—reinforced carbon-matrix composites, which ate used primarily for aircraft brakes and race cats (16). Carbon composites usually consist of three types of carbon carbon in the fibrous form (see Carbon fibers), carbon resulting from the controlled pyrolysis of the resin (usually phenoHc-based), and carbon from chemical vapor deposition (CVD) filling the pores (16). 

Most recent studies (69) on elevated temperature performance of carbon fiber-based composites show that the oxidation resistance and elevated temperature mechanical properties of carbon fiber reinforced composites are complex and not always direcdy related to the oxidation resistance of the fiber. To some extent, the matrix acts as a protective barrier limiting the diffusion of oxygen to the encased fibers. It is therefore critical to maintain interfacial bonding between the fiber and the matrix, and limit any microcracking that may serve as a diffusion path for oxygen intmsion. Since interfacial performance typically deteriorates with higher modulus carbon fibers it is important to balance fiber oxidative stabiHty with interfacial performance. 

Thermosetting unsaturated polyester resins constitute the most common fiber-reinforced composite matrix today. According to the Committee on Resin Statistics of the Society of Plastics Industry (SPl), 454,000 t of unsaturated polyester were used in fiber-reinforced plastics in 1990. These materials are popular because of thek low price, ease of use, and excellent mechanical and chemical resistance properties. Over 227 t of phenoHc resins were used in fiber-reinforced plastics in 1990 (1 3). PhenoHc resins (qv) are used when thek inherent flame retardance, high temperature resistance, or low cost overcome the problems of processing difficulties and lower mechanical properties. 

Unsaturated polyester resins predominate among fiber-reinforced composite matrices for several reasons. A wide variety of polyesters is available and the composites fabricator must choose the best for a particular appHcation. The choice involves evaluation of fabrication techniques, temperatures at which the resin is to be handled, cure time and temperature desked, and requked cured properties (see Polyesters, unsaturated). 

Ease of cure, easy removal of parts from mold surfaces, and wide availabiHty have made polyesters the first choice for many fiber-reinforced composite molders. Sheet mol ding compound, filament winding, hand lay-up, spray up, and pultmsion are all weU adapted to the use of polyesters. Choosing the best polyester resin and processing technique is often a challenge. The polyester must be a type that is weU adapted to the processing method and must have the final mechanical properties requked by the part appHcation. Table 1 Hsts the deskable properties for a number of fiber-reinforced composite fabrication methods. 

Some of the common types of plastics that ate used ate thermoplastics, such as poly(phenylene sulfide) (PPS) (see Polymers containing sulfur), nylons, Hquid crystal polymer (LCP), the polyesters (qv) such as polyesters that ate 30% glass-fiber reinforced, and poly(ethylene terephthalate) (PET), and polyetherimide (PEI) and thermosets such as diaHyl phthalate and phenoHc resins (qv). Because of the wide variety of manufacturing processes and usage requirements, these materials ate available in several variations which have a range of physical properties. 

Key Words —Nanotubes, mechanical properties, thermal properties, fiber-reinforced composites, stiffness constant, natural resonance. 

The objective of aii micromechanics approaches is to determine the eiastic moduli or stiffnesses or compiiances of a composite materiai in terms of the eiastic moduii of the constituent materiais. For example, the elastic moduii of a fiber-reinforced composite materiai must be determined in terms of the properties of the fibers and the matrix and in terms of the reiative voiumes of fibers and matrix ... 

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