Processing difficulties

Manufacture. A high purity, completely hydrated lime of high reactivity is employed in the manufacture of calcium hypochlorite. It should contain low levels of impurities such as siUca, MgO, CaC03, CaSO, AI2O3, Fe203, and trace metals such as Co, Ni, Cu, and Mn, since some of these can cause process difficulties and can also affect the quaUty and stabiUty of the final product. 

Thermosetting unsaturated polyester resins constitute the most common fiber-reinforced composite matrix today. According to the Committee on Resin Statistics of the Society of Plastics Industry (SPl), 454,000 t of unsaturated polyester were used in fiber-reinforced plastics in 1990. These materials are popular because of thek low price, ease of use, and excellent mechanical and chemical resistance properties. Over 227 t of phenoHc resins were used in fiber-reinforced plastics in 1990 (1 3). PhenoHc resins (qv) are used when thek inherent flame retardance, high temperature resistance, or low cost overcome the problems of processing difficulties and lower mechanical properties. 

Narrow molecular weight distribution, which is characteristic of metallocene-based polyethylene (Fig. 7), causes processing difficulty in certain applications due to increased melt pressure, reduced melt strength, and melt fracture [14,15]. This problem can be overcome by blending the metallocene polymer with other prod-... 

Note The principal reinforcement, with respect to quantity, is glass fibers, but many other types are used (cotton, rayon, polyester/TP, nylon, aluminum, etc.). Of very limited use because of their cost and processing difficulty are whishers (single crystals of alumina, silicon carbide, copper, or others), which have superior mechanical properties. 

The biradical catalysts described previously for double-base propints (Ref 80) are also effective for hydrocarbon propints. Table 34 shows how p,p,-biphenylene-bis(diphenylmethyl) compares to n butyl ferrocene as a catalyst in a carboxy-terminated polybutadiene. These catalysts are claimed to overcome all of the processing difficulties, chemical stability and volatility disadvantages attributed to catalysts based on ferrocene and carborane derivatives. Another somewhat similar functioning catalyst, the free radical compd, 2,2-diphenylpicrylhydrazyl,... 

Indeed, this evidence suggests that the mineral matter can be beneficial in increasing both the conversion and liquid product yields. From a processing viewpoint, high mineral matter can create other problems, and a trade off between possible catalytic benefits and engineering process difficulties is necessary. 

Water managers apply cost-benefit analyses of the potential measures in the selection process. Difficulty arises since the costs of measures are more or less... 

For a given processing technology, the processing costs are highly dependent on the annual production the size and shape of the parts the precision level the material cost the processing difficulties the recycling possibilities. 

The high prices, frequently long and energy-intensive production cycles, processing difficulties, and health safety considerations during manufacture are justified by the high performances. The light stability, arc resistance and base and acid behaviours can be limited. 

The object of this chapter will be to review all the different precursors that have been used in the literature and then to describe all the processing difficulties encountered in the different synthesis steps. 

In spite of processing difficulties, some higher-molecular-weight polymers, such as ultrahigh-molecular-weight polyethylene (uhmwpe), are used because of their superior toughness. 

The characteristics of the three most common thermoset resin systems used in pultrusion are compiled in Table 11.2 [3]. It is noteworthy that unreinforced polyesters and vinylesters shrink 7-9% upon crosslinking, whereas epoxies shrink much less and tend to adhere to the die. These epoxy characteristics translate into processing difficulties, reduced processing speed, and inferior component surface finish. It is normal practice to use resin additives to improve processability, mechanical properties, electrical properties, shrinkage, environmental resistance, temperature tolerance, fire tolerance, color, cost, and volatile evaporation. It is normally the resin, or rather its reactivity, that determines the pulling speed. Typical pulling speeds for polyesters tend to be on the order of 10-20 mm/s, whereas speeds may exceed lOOmm/s under certain circumstances. Apart from the resins characterized in Table 11.2, several other thermosets, such as phenolics, acrylics, and polyurethanes, have been tried, as have several thermoplastics (as will be discussed in Sec. 11.2.6). 

The replacement of a nuclear substituent such as hydroxyl (-OH), chloro, (-C1), or sulfonic acid (-S03H) with amino (-NH2) by the use of ammonia (ammonolysis) has been practiced for some time with feedstocks that have reaction-inducing groups present thereby making replacement easier. For example, l,4-dichloro-2-nitrobenzene can be changed readily to 4-chloro-2-nitroaniline by treatment with aqueous ammonia. Other molecules offer more processing difficulty, and pressure vessels are required for the production of aniline from chlorobenzene or from phenol (Fig. 3). 

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